B29C48/277

System and method for on-demand colorization for extrusion-based additive construction
10471697 · 2019-11-12 · ·

A color 3D printer and its method of use are disclosed. The color 3D printer uses a number of chambers to dye a filament to a given color. This colored filament is then extruded, pursuant to an associated 3D model of an object, to produce varying colored physical objects, on demand, with the use of a single filament and a single print head. Further, the color 3D printer features a waste management apparatus which provides a number of ways to dispose of waste fluid.

Polyolefin Composition Comprising Polypropylene Homopolymer and Recycled Plastic Material

The invention relates to a polyolefin composition comprising a) 5-30 wt % (based on the overall weight of the polyolefin composition) of at least one polypropylene homopolymer; b) 25-60 wt % (based on the overall weight of the polyolefin composition) of a blend of recycled plastic material comprising polypropylene and polyethylene in a ratio between 3:7 and 49.5:1, which is recovered from a waste plastic material derived from post-consumer and/or post-industrial waste; c) 20-50 wt % (based on the overall weight of the polyolefin composition) of at least one particulate filler, in particular talc, and optionally further additives, wherein the sum of all ingredients adds always up to 100 wt %, wherein the polyolefin composition has a melt flow rate MFR.sub.2 (230? C., 2.16 kg, measured according to ISO 1133) of at least 3.5 g/10 min; and a tensile modulus at 23? C. of at least 3 GPa (ISO 527-2).

THERMOPLASTIC RESIN SHEET HAVING HAIRLIKE BODIES AND MOLDED PRODUCT THEREOF

[Problem] The objective of the present invention is to provide a sheet expressing a good tactile sensation and a molded product thereof.

[Solution] A sheet expressing a good tactile sensation and a molded product thereof are provided by configuring a thermoplastic resin sheet having a base layer and hairlike bodies arranged regularly on at least one surface thereof, wherein a continuous phase is formed without a structural boundary between the base layer and the hairlike bodies.

SYSTEMS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM RECYCLED PET
20190263022 · 2019-08-29 ·

A system for manufacturing bulked continuous carpet filament that is adapted for providing a polymer melt and dividing the polymer melt into a plurality of streams (e.g., at least six or eight streams) to increase a surface area of the polymer melt. The plurality of streams is then exposed to a pressure that is below approximately 5 millibars. The streams are then recombined into a single polymer stream and formed into bulked continuous carpet filament. In various embodiments, an extruder, such as a multi-screw extruder, is used to divide the polymer melt into the plurality of streams.

Method of recycling carbon fiber prepreg waste

The method of recycling carbon fiber prepreg waste includes collecting uncured carbon fiber prepreg waste, where the carbon fiber prepreg waste still includes the backing film associated with the carbon fiber prepreg (typically in the form of a colored polyethylene layer). The uncured carbon fiber prepreg waste is then shredded and inserted into either an open or a closed mold. The mold is then inserted into a hot press, where the shredded carbon fiber prepreg waste is cured under selected temperature and pressure for a selected period of time, dependent upon the particular volume of waste and the desired recycled product. Alternatively, the shredded carbon fiber prepreg waste may be rolled in a hot metallic roller or extruded in a hot melt extruder.

Process for the preparation of polyethylenes from waste plastic feedstocks

A process for the production of ethylene-based polymers from waste plastics feedstocks includes the steps in this order of: providing a hydrocarbon stream A obtained by treatment of a waste plastics feedstock; providing a hydrocarbon stream B; supplying a feed C including a fraction of the hydrocarbon stream A and a fraction of the hydrocarbon stream B to a thermal cracker furnace having cracking coil(s); performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; supplying the cracked hydrocarbon stream D to a separation unit to obtain a product stream E containing ethylene; supplying the product stream E to a polymerisation reactor; and performing a polymerisation reaction to obtain an ethylene-based polymer; wherein in step (d): the coil outlet temperature is ?800 and ?870? C.; and the weight ratio of steam to feed C is >0.3 and <0.8.

NONWOVEN RECYCLABLE FABRIC AND ASSOCIATED METHODS

A nonwoven recyclable fabric and associated methods are provided. The fabric is formed from 100% polyester, and may also include surface coatings such as hydrophilic coatings to promote heat transfer as well moisture vapor transmission rates and/or a silicone coating to promote fabric smoothness and reduce abrasiveness of the fabric.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYCLED PET
20190118413 · 2019-04-25 ·

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 5 millibars. The streams are recombined into a single polymer stream and formed into bulked continuous carpet filament.

SYSTEM AND METHOD FOR FORMING FLUTED BOARD AND SCRAP RECYCLING PROCESS THEREFOR

A system and method for forming fluted polymer boards and recycling scrap material. A feeder feeds polymer to an extruder, which extrudes fluted board stock from the polymer. A scrap portion of the board stock is separated from another portion that comes to form the boards. The recycling system returns the separated scrap portion along a return path to the feeder and forms holes in the scrap portion creating fluid communication between the flutes and atmosphere before the scrap portion is returned to the feeder. The scrap portion can, in some embodiments, be ground into granular form after being hole-punched without creating a pressure condition in the flutes that adversely affects extrusion of the board stock.

Tubular formed body, and storage structure

A tubular molded body that can reduce restrictions on attachment to another member to be easily attached to another member. The tubular molded body 10 includes a tube main body 11 formed in a tubular shape and an attachment flange 100 formed in a flange shape to project from the tube main body 11. The attachment flange 100 includes a thin-walled hinge 130 and is rotatable by the hinge.