B29C48/288

Ram extruding thin panels of UHMW polymers

A ram extrusion apparatus including a die having several thermal zones, a hopper for introducing a granular polymer resin to the die, and a ram for moving the granular polymer resin through the thermal zones of the die and out from an outlet end thereof at a temperature above the crystalline melt temperature of the polymer resin. The hopper may be designed to deliver the polymer resin into a resin inlet of the die in a plurality of specifically metered amounts which may vary across a width of the resin inlet end of the die. The apparatus may further include one or more finishing tables positioned after the outlet end of the die for receiving and moving the extruded resin away from the outlet end of the die so that there is no backpressure on the extruded resin, and which provide compression force and even cooling to the extruded resin.

Extrusion die and extrusion method of sheet using the same

The present invention relates to an extrusion die and a method for extruding a sheet using the same, and according to one aspect of the present invention, there is provided an extrusion die comprising a storage part configured to hold a raw material, the storage part defining a first width, a pressure part configured to move the raw material through the storage part, a first die defining a second width less than the first width, such that a flow width of the raw material becomes narrower, a second die in fluid communication with the first die, the second die defining a width that increases from the second width to a third width, such that the flow width of the raw material passing through the first die becomes wider and a flow thickness becomes smaller, and a heating part configured to heat the raw material passing through the second die.

Modular pipe formation apparatus
11141900 · 2021-10-12 · ·

A modular plastic pipe formation apparatus to extrude plastic pipe is disclosed and includes a plurality of modules each having a transportable container and at least one component of the pipe formation apparatus located therein. The plurality of modules are aligned in a predetermined manner during formation of plastic pipe with the components aligned for pipe extrusion. The apparatus may also include a closed circuit fluid cooling system to provide cooling fluid to some of modules to cool the pipe being formed, the cooling circuit may flows in a counter direction to the direction of pipe forming in the pipe formation apparatus.

Process for preparing a polyolefin composition

A process for continuously preparing a polyolefin composition made from or containing a polyolefin and carbon black in an extruder device. The process includes the steps of supplying polyolefin in form of a polyolefin powder and carbon black to a mixing device; alternatively, (a) measuring the flow rate of the polyolefin powder supplied to the mixing device or (b) measuring the flow rate of the polyolefin pellets prepared in the extruder device; adjusting the flow rate of the carbon black to the mixing device in response to the measured flow rate of the polyolefin powder or adjusting the flow rate of the polyolefin powder to the mixing device in response to the measured flow rate of the polyolefin pellets; melting and homogenizing the mixture within the extruder device; and pelletizing the polyolefin composition into the polyolefin pellets.

Extruder screw having paths within the screw, extruder, and extrusion method

A conveyance portion, a barrier portion, and a path are provided at places of a portion of a screw main body in which a kneading portion is provided. In at least one of the places, an entrance is opened to cause raw materials, conveyance of which is limited by a barrier portion to increase pressure on the raw materials, to flow in. The raw materials flowing in from the entrance flow through the path in the opposite direction to a conveyance direction of the conveyance portion. An exit is opened in an outer circumferential surface of the screw main body at a position outside the conveyance portion in which the entrance is opened.

PROCESS OF MANUFACTURING A PRESSURE SENSITIVE ADHESIVE HAVING A LOW VOC CHARACTERISTICS

The present disclosure relates to a process of manufacturing a pressure sensitive adhesive, comprising the steps of: a) providing a hot melt mixing apparatus comprising a reaction chamber; b) providing a hot melt processable pressure sensitive adhesive composition comprising: (1) a (meth)acrylate copolymer component comprising: i. C1-C32 (meth)acrylic acid ester monomer units; ii. optionally, ethylenically unsaturated monomer units having functional groups selected from the group consisting of acid, hydroxyl, acid anhydride, epoxide, amine, amide groups, and any combinations thereof; and iii. optionally, further ethylenically unsaturated monomer units which are copolymerizable with monomer units (i) and/or (ii); and (2) a crosslinking system selected from the group consisting of thermal crosslinking systems, actinic radiation crosslinking systems, and any combinations thereof; (3) optionally, at least one expandable microsphere; and (4) optionally, at least one pigment; c) providing a polymeric resin; d) subjecting the polymeric resin to a heating step (thereby at least partly remove low Volatile Organic Compounds (VOC) from the polymeric resin) thereby forming a cleaned polymeric resin; e) incorporating the cleaned polymeric resin and the hot melt processable pressure sensitive adhesive composition in the reaction chamber of the hot melt mixing apparatus; -57-f) mixing the hot melt processable pressure sensitive adhesive composition and the cleaned polymeric resin in the hot melt mixing apparatus thereby forming a hot melt blend; g) removing the hot melt blend from the hot melt mixing apparatus; and h) optionally, crosslinking the hot melt blend.

Resin infusion process for manufacturing fiber-reinforced composites

A resin infusion method that incorporates a melt-on-demand approach. The method includes: (a) providing a curable resin composition in the form of a block of frozen resin (20); (b) coupling the block of frozen resin (20) to an inlet port of a heated extruder (22), which comprises at least one rotating screw (24) housed within a heated barrel (25); (c) progressively melting the block of frozen resin (20) at the inlet port and concurrently feeding the melt resin through the heated barrel (25) to produce a liquid resin having a viscosity suitable for resin infusion; (d) continuously feeding the liquid resin exiting from the extruder to a mold, which contains a fibrous preform; and (e) introducing the liquid resin into the fibrous preform, wherein the block of frozen resin (20) provides an amount of resin composition sufficient for infusing the entire fibrous preform.

TUBULAR FORMED BODY, AND STORAGE STRUCTURE

A tubular molded body that can reduce restrictions on attachment to another member to be easily attached to another member. The tubular molded body 10 includes a tube main body 11 formed in a tubular shape and an attachment flange 100 formed in a flange shape to project from the tube main body 11. The attachment flange 100 includes a thin-walled hinge 130 and is rotatable by the hinge.

Systems and methods for manufacturing bulked continuous filament from colored recycled PET
11840039 · 2023-12-12 · ·

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

Method of manufacturing electrical cable, and resulting product, with reduced required installation pulling force

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.