B29C48/29

Systems and methods for manufacturing bulked continuous filament from colored recycled PET
11351747 · 2022-06-07 · ·

Methods of manufacturing bulked continuous carpet filament which, in various embodiments, comprise: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an MRS extruder (400) while maintaining the pressure within the MRS portion (420) of the MRS extruder (400) below about 25 millibars; (F) passing the resulting polymer melt through at least one filter (450) having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Method of making an antimicrobial multilayer film

The presently disclosed subject matter is generally directed to packaging materials having at least one antimicrobial agent and methods of making thereof. A multilayer film including a sealant layer with a polymeric substrate, a lauroyl arginate moiety, and an ethylene methacrylic acid copolymer is disclosed. Such packaging materials are suitable for use in the packaging of food products to control microbial contamination.

Method of making an antimicrobial multilayer film

The presently disclosed subject matter is generally directed to packaging materials having at least one antimicrobial agent and methods of making thereof. A multilayer film including a sealant layer with a polymeric substrate, a lauroyl arginate moiety, and an ethylene methacrylic acid copolymer is disclosed. Such packaging materials are suitable for use in the packaging of food products to control microbial contamination.

Method for producing polymer tube containing liquid and being sealed at constant intervals and apparatus for producing polymer tube

Provided are a method and an apparatus for extruding into a tube and filling the tube at a high speed and simultaneously sealing the tube. Specifically provided is a method for producing a polymer tube, containing a liquid therein and being sealed at constant intervals, the method including an extrusion step of continuously melt-extruding a polymer material through a die into at least one tube, while feeding a liquid into the tube to obtain at least one liquid-containing tube; and sealing step of discontinuously pressing the at least one liquid-containing tube between a pair of pressurizing members at constant intervals to cause pressure-bonding before the tube solidifies, while continuously taking up the extruded tube.

Method and apparatus for manufacturing foamed product
11318646 · 2022-05-03 · ·

The method for manufacturing a foamed product uses a manufacturing apparatus having a plasticizing cylinder in which an introduction port for introducing a physical blowing agent into a starvation zone is formed, and an introduction speed adjustment container connected to the introduction port, wherein the manufacturing method comprises: turning a thermoplastic resin into a molten resin; introducing the physical blowing agent at a predetermined pressure into the starvation zone through the introduction speed adjustment container and maintaining the starvation zone at a predetermined pressure; setting the molten resin to a starved state; bringing the molten resin in the starved state and the pressurized fluid into contact with each other; and molding the molten resin into a foamed product. The maximum value of the inner diameter of the introduction speed adjustment container is larger than the inner diameter of the introduction port.

Multi-cavity mold with a knife pressure-box for a thermoforming machine used in the process of high-volume, continuous thermoforming of thin-gauge plastic products
20220126501 · 2022-04-28 ·

A multi-cavity mould (1) comprising:—an upper tool (11) and a lower tool (12) arranged in a cooperating manner; characterized in that the upper tool (11) comprises a knife pressure box (13) comprising:—a horizontal top plate (131);—first and second end plates (132) and first and second side plates (133) extending orthogonally downwardly from a lower surface of the plate (131); the plates (132, 133) are connected such that the plate (131) and the plates (132, 133) form a downwardly open rectangular parallelepiped enclosure; the plates (132, 133) are made from tool steel with a thickness (t) from 6.35-10 mm and a cutting surface (130) defined along an orthogonally downwardly projecting end of plates (132, 133) wherein—the surface (130) has a substantially V-shaped profile comprising a micro flat face (M) with a width from 0.02-0.1 mm and is positioned such that when the pressure box (13) is pressed against the sheet (3), the surface (130) partially penetrates the sheet (3) in order to form a seal around the pressure box (13) by pressing a zone of the sheet (3) which was partially trimmed and situated inside the enclosure against the surface (130).

Wire drawing process of light storage wire

A wire drawing process of a light storage wire includes a feeding step, a mixing step, a first drying step, a hot melt extrusion step, a first cooling step, a shaping/organizing wire step, a hot-temperature remodeling step, a stretching step, a second cooling step, a strand winding/rolling step, and a second drying step.

Spinneret assembly for spinning polymeric fibers
11306413 · 2022-04-19 · ·

A spinneret assembly for spinning polymeric fibers, including: (a) a cap provided with an inlet port and a flared lower surface that flares outwardly from the inlet port in the direction of flow; (b) a spinneret having numerous spinning flow channels through its thickness; (c) a filter freely resting on the spinneret; and (d) a flow guide with a tapered geometry mounted in a cavity defined by the cap and the spinneret. The flow guide has an apex facing the inlet port, a base facing the filter, and one or more side surfaces tapering up to the apex. A diverging flow passage is defined by the tapering side surface(s) of the flow guide and the cap's flared lower surface. The base of the flow guide is spaced apart from an upper surface of the spinneret, creating a space that is in fluid communication with the divergent flow passage.

Spinneret assembly for spinning polymeric fibers
11306413 · 2022-04-19 · ·

A spinneret assembly for spinning polymeric fibers, including: (a) a cap provided with an inlet port and a flared lower surface that flares outwardly from the inlet port in the direction of flow; (b) a spinneret having numerous spinning flow channels through its thickness; (c) a filter freely resting on the spinneret; and (d) a flow guide with a tapered geometry mounted in a cavity defined by the cap and the spinneret. The flow guide has an apex facing the inlet port, a base facing the filter, and one or more side surfaces tapering up to the apex. A diverging flow passage is defined by the tapering side surface(s) of the flow guide and the cap's flared lower surface. The base of the flow guide is spaced apart from an upper surface of the spinneret, creating a space that is in fluid communication with the divergent flow passage.

PLANT FOR TREATMENT OF POLYMERIC MATERIALS
20220024103 · 2022-01-27 · ·

A plastics material transformation plant (100) comprises a transformation machine (10) for the plastics material by means of moulding or extrusion, a feeding hopper (13) which is positioned upstream of the transformation machine and a metering device (1) which is arranged to add a liquid additive to the transformation machine. The metering device (1) comprises a container (4) in which the liquid additive is contained, a metering pump (5) which is connected to the container in order to take the liquid additive and to supply it to the transformation machine (10), and a thermo-regulation system of the liquid additive which is arranged to maintain the temperature of the liquid additive in a range of 2° C. more or 2° C. less than a predetermined temperature value.