Three-dimensional (3D) suction molding methods and related polymeric foam articles are described. The methods may be used in discontinuous plastication processes.

A method of forming a blown polymeric foam film is described herein. As described further below, equipment design (e.g., die design) and processing conditions may be controlled to form blown films having desired characteristics.

The method for manufacturing a foamed product uses a manufacturing apparatus having a plasticizing cylinder in which an introduction port for introducing a physical blowing agent into a starvation zone is formed, and an introduction speed adjustment container connected to the introduction port, wherein the manufacturing method comprises: turning a thermoplastic resin into a molten resin; introducing the physical blowing agent at a predetermined pressure into the starvation zone through the introduction speed adjustment container and maintaining the starvation zone at a predetermined pressure; setting the molten resin to a starved state; bringing the molten resin in the starved state and the pressurized fluid into contact with each other; and molding the molten resin into a foamed product. The maximum value of the inner diameter of the introduction speed adjustment container is larger than the inner diameter of the introduction port.

A method of processing of a polymer blend is provided. The method includes the step of introducing a polymer material and a secondary polymer material into a barrel of an extruder. A user-selected gas having a supercritical point is injected into the barrel. The user-selected gas is below the supercritical point thereof. The polymer material, the secondary polymer material and the user-selected gas are mixed within the barrel to form a polymer blend. The polymer blend is ejected from the barrel into a mold, pelletizer or the like.

A polymer material comprises one or more different doping elements. The or at least one of the different doping elements at least partially absorbs an electromagnetic radiation emitted by a human or animal body and at least partially emits an electromagnetic radiation in an infrared range, preferably in an infrared C range. A textile material comprises the polymer material according to the invention. The invention further relates to medical and non-medical uses of the polymer material according to the invention and to a manufacturing method of the polymer material according to the invention.

A polymer material comprises one or more different doping elements. The or at least one of the different doping elements at least partially absorbs an electromagnetic radiation emitted by a human or animal body and at least partially emits an electromagnetic radiation in an infrared range, preferably in an infrared C range. A textile material comprises the polymer material according to the invention. The invention further relates to medical and non-medical uses of the polymer material according to the invention and to a manufacturing method of the polymer material according to the invention.

A method of making multilayer foam sheet from recycled polyester sources, which may be used for packaging applications. The method comprises a co-extrusion system comprising at least two single screw extruders. A low I.V. polyester feedstock comprising up to 100% of the polyester flakes from recycled sources with an intrinsic viscosity (I.V.) of lower than 0.8 dL/g as measured by ASTM D4603-18 is directly being fed into the extruders. Supercritical physical blowing agent is introduced into the melted polyester feedstock in at least one of the extruders wherein the processing temperature is in the range of 15% lower than the melting temperature and 15% higher than the melting temperature. Then, coextruding the feedstock from the extruders of the co-extrusion system through a flat sheet die to make a multilayer foam sheet, wherein at least one layer is a foam layer comprising low I.V. polyester.

Methods and systems for controlling the moisture content of biodegradable and bioresorbable polymer resin during extrusion above a lower limit that allows for plasticization of the polymer resin melt and below an upper limit to reduce or prevent molecular weight loss are disclosed. Methods are further disclosed involving plasticization of a polymer resin for feeding into an extruder with carbon dioxide and freon.

The present invention relates to a method for producing a biodegradable resin expanded sheet, by which a biodegradable resin expanded sheet immediately after extrusion is brought into a predetermined cooled state in an extrusion expansion method, whereby good formability can be exerted.

A preparation method of a high-rate foamed polylactic acid (PLA) sheet includes first-stage extrusion, second-stage extrusion, and foamed sheet extrusion. The method requires the following raw materials in parts by mass: 88 to 94 parts of PLA, 1 to 2 parts of a nucleating agent, 2 to 5 parts of a foaming agent, and 2 to 5 parts of an additive. The new method effectively solves the problems of low foaming rate, low strength, and the like in the industrial production using carbon dioxide, and a prepared PLA sheet with high foaming rate and excellent surface performance can be used in the fields of food packaging, disposable fully-degradable lunch boxes, and the like.