A method of manufacturing a plurality of colors of bulked continuous carpet filament from a single multi-screw extruder which, in various embodiments, comprises: (A) passing PET through an extruder that melts the PET and purifies the resulting PET polymer melt; (B) splitting the extruded polymer melt into a plurality of melt streams and adding a colorant to each of the plurality of melt streams; (C) using one or more static mixers (e.g., thirty six static mixers) to substantially uniformly mix (e.g., homogeneously mix) each of the plurality of melt streams with its respective added colorant; and (D) feed each of the uniformly mixed and colored plurality of melt streams into a respective spinning machines that turns the polymer into filament for use in manufacturing carpet, rugs, and other products.

Apparatus and methods for extruding plastic materials are disclosed. An exemplary apparatus comprises: a feeding portion; a melting portion in communication with the feeding portion and configured to transmit heat into material received from the feeding portion; and an output die in communication with the melting portion to permit extrusion of the material. The melting portion comprises: a melting barrel having an inner surface defining a melting chamber in communication with the feeding portion; and a melting insert inside the melting chamber. The melting insert comprises an outer surface in contact with the inner surface of the melting barrel where the outer surface comprises one or more open-ended channels formed therein. In some embodiments, the feeding portion and the melting portion may be thermally insulated from each other and a propeller of the feeding portion may be disposed entirely outside of the melting portion.

The present invention is directed to an apparatus for forming a multi-layer web formed from at least two polymeric film tubes in intimate contact with each other but not bonded to each other. The apparatus includes the use of a blown film extrusion die that extrudes two separate blown film polymeric tubes via two separate annular die lips. A fluid cooling system applies cooling fluid across a plurality of surfaces of the two blown film tubes. One of the die lips may be at a different height from the other die lip. The frost line of one blown film tube may be at a different height from the other blown film tube.

Disclosed are systems and methods for mixing a plurality of materials for fused deposition modeling printing. The systems and methods can both mix and extrude FDM printer filaments. The mixing can be accomplished via a mixing element rotating in a heated chamber of the extruder's hot-end in order to achieve the shear forces to induce mixing of the molten plastics. Further, the mixing element can provide a secondary driving mechanism to assist with extruding the extrudate.

A thermoplastic polyurethane elastomer material with micro air holes and preparation thereof are provided. The formula of the thermoplastic polyurethane elastomer material with micro air holes comprises the following ingredients in percentage by weight: 0.1-97% of support polymer material, 0.1-97% of pressure-resistant slow-rebound polymer material, 0.01-0.5% of nucleator and 0.1-10% of foaming agent. The support polymer material is a polymer material with a high molecular weight, high hardness, high crystallization or high polarity. The pressure-resistant slow-rebound polymer material is a polymer material with a low molecular weight, low hardness, crystallization as low as to amorphous state or low polarity/no polarity, corresponding to the support polymer material.

The present invention relates to an overturning device (10) for overturning a molten material (200) in a melt channel (110) comprising a melt inlet (20) and a melt outlet (30), wherein between the melt inlet (20) and the melt outlet (30) at least a melt guidance means (40) is assembled for a rearrangement of molten material (200) from the centre (22) of the melt inlet (20) to the edge (34) of the melt outlet (30) and for a rearrangement of molten material (200) from the edge (24) of the melt inlet (20) into the centre (32) of the melt outlet (30).

An apparatus for forming a silicone article is disclosed. The apparatus includes an pumping system to deliver the silicone formulation to a die, the silicone formulation having a viscosity of less than about 2,000,000 centipoise; the die having a distal end, a proximal end, and a channel there between, wherein the silicone formulation flows through the channel of the die; and a source of radiation energy, wherein the radiation energy substantially cures the silicone formulation as the silicone formulation flows out the channel of the die to form the silicone article. The present disclosure further includes a method of forming the silicone article, a silicone tube, and a silicone extrudate.

A coextrusion apparatus, a single-layer extrusion apparatus, a retrofit kit, as well as to a method for measuring a layer thickness, for producing a plastic film, and for retrofitting an extrusion apparatus. From the state of the art, it is known to add a detection agent in the form of a fluorescent granulate into the starting material at the extruder, in order to be able to measure the layer thickness of the layer in the film composite produced from this starting material. However, it is proposed to feed in a detection agent only beyond the extruder. This leads to a clearly shorter running time of the detection agent through the system and thereby to clearly faster measurability of changes in the production parameters.

The present invention relates to an overturning device (10) for overturning a molten material (200) in a melt channel (110) comprising a melt inlet (20) and a melt outlet (30) wherein between the melt inlet (20) and the melt outlet (30) at least one melt guidance means (40) is assembled for a rearrangement of the molten material (200) from the center (22) of the melt inlet (20) to the edge (34) of the melt outlet (30) and for rearrangement of the molten material (200) from the edge (24) of the melt inlet (20) into the center (32) of the melt outlet (30).

The present invention relates to an overturning device (10) for overturning a molten material (200) in a melt channel (110) comprising a melt inlet (20) and a melt outlet (30), wherein between the melt inlet (20) and the melt outlet (30) at least one melt guiding means (40) is assembled for a rearrangement of molten material (200) from the centre (22) of the melt inlet (20) to the edge (34) of the melt outlet (30) and for a rearrangement of molten material (200) from the edge (24) of the melt inlet (20) into the centre (32) of the melt outlet (30).