A method for producing a nitrile rubber, includes recovering a nitrile rubber from a latex of nitrile rubber by continuously feeding the latex of nitrile rubber and a coagulant into an extruder including a screw disposed inside a barrel to be rotatably driven, wherein the latex of nitrile rubber fed into the extruder contains 0.1 to 3 parts by weight of a hindered phenol-based antiaging agent having a molecular weight of 300 to 3000 relative to 100 parts by weight of the nitrile rubber.

A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.

A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.

A solid-state manufacturing method comprising urging a metal-based feedstock material within a sleeve of a propulsion system in a processing direction along an axis of the sleeve and against a friction die adjacent one end of the sleeve; softening at least a portion of the feedstock material within the hollow portion of the sleeve to a malleable state to form malleable feedstock material using relative rotatory friction between the friction die and the feedstock material; extruding the malleable feedstock material from an extrusion hole in response to the urging step; and depositing the malleable feedstock material from the extrusion hole onto a substrate as a paste using at least one plastering surface and continuing depositing the malleable feedstock material as deposit layers until a desired shape is completed.

A process for making a dry food is described herein. The process includes providing raw materials for a dry food to a preconditioning vessel at a first flowrate, preconditioning the raw materials in the preconditioning vessel and forming a dough, and moving the dough having a moisture content of from about 4% to about 10% through an inlet of an extruder. The process further includes extruding the dough through a die plate of the extruder and forming kibbles by: applying thermal energy to the dough; and applying mechanical energy to the dough, wherein the ratio of the thermal energy to the mechanical energy can range from at least about 2.0 to about 4.0.

A process for making a dry food is described herein. The process includes providing raw materials for a dry food to a preconditioning vessel at a first flowrate, preconditioning the raw materials in the preconditioning vessel and forming a dough, and moving the dough having a moisture content of from about 4% to about 10% through an inlet of an extruder. The process further includes extruding the dough through a die plate of the extruder and forming kibbles by: applying thermal energy to the dough; and applying mechanical energy to the dough, wherein the ratio of the thermal energy to the mechanical energy can range from at least about 2.0 to about 4.0.

A resin extruder capable of efficiently improving performance of kneading a resin material is provided. A resin extruder (1) according to one embodiment includes a cylinder (20), and a rotor-type screw (33) that is disposed in the cylinder (20) and kneads a resin material (51). In the rotor-type screw (33), a top part (33b) of a flight (33a) is formed in such a way that a gap between the top part (33b) and an inner surface of the cylinder (20) is changed from a front point to a rear point of the rotor-type screw in a rotation direction in a cross section that is vertical to an axial direction.

A shearing part for a plasticising screw has at least one inlet channel and at least one outlet channel, which run helically around or parallel to the longitudinal axis (X) of the shearing part. The inlet channel is open upstream and closed downstream. The outlet channel is open downstream and closed upstream. The inlet outlet channels are arranged lying directly adjacent to one another and contiguous to one another, and are connected directly with one another fluidically, so that inflowing melt can flow over directly from the inlet channel into the outlet channel, wherein a flow direction transversely to longitudinal axis (X) of the shearing part is produced. The inlet channel has a depth (T) at which shearing action on the melt is substantially avoided. The outlet channel is configured as shearing surface, so that shearing action is present onto melt flowing through the outlet channel.

A method of manufacturing a polymer film includes melting a resin, extruding the melted resin through a die to produce a polymer film, shaping the polymer film, cooling the polymer film, capturing an image of a test pattern through the polymer film, calculating a modulation transfer function value from the image, and adjusting a process parameter of the melting, the extruding, the shaping, or the cooling based on the calculated modulation transfer function value.

A method of manufacturing a polymer film includes melting a resin, extruding the melted resin through a die to produce a polymer film, shaping the polymer film, cooling the polymer film, capturing an image of a test pattern through the polymer film, calculating a modulation transfer function value from the image, and adjusting a process parameter of the melting, the extruding, the shaping, or the cooling based on the calculated modulation transfer function value.