B29C48/90

Heat-Stable, Biaxially Oriented, Polypropylene Films

In one example embodiment, disclosed is a biaxially oriented multilayer film, which may include a first tie layer and a second tie layer, wherein each has an inside surface and an outside surface. The film's core layer may consist of: (i) at least 50 wt. % high-crystalline polypropylene; (ii) both cyclic olefin copolymer and polypropylene homopolymer, or, polypropylene heterophasic copolymer; (iii) and, optionally, additives, wherein the core layer is between the inside surface of the first tie layer and the inside surface of the second tie layer. The film may also include a first skin layer on the outside surface of the first tie layer and a second skin layer on the outside surface of the second tie layer, wherein shrinkage is less than 3.5% in a transverse direction for the biaxially oriented multilayer film after subjecting the biaxially oriented multilayer film to 135° C. for 7 min at 1 atm.

METHOD FOR FORMING A STRESS-FREE MULTILAYER PVC SHEET MATERIAL
20230321966 · 2023-10-12 ·

A method for forming a multilayer plastic sheet material is disclosed, where a first polymer mass is melted under pressure and is passed through an extruder head at a specified discharge rate in the form of a plastic strand in sheet form that is provided with one or more layers so that a multilayer plastic strand is formed. This is passed to two or more rolls of a finishing stand that processes the multilayer plastic strand into a sheet. After the plastic strand in sheet form leaves the extruder head, it is first passed between a top roll and a bottom roll of a roughing stand. The speed of the rolls of the finishing stand and the rolls of the roughing stand is synchronized with the discharge rate of the plastic strand in sheet form from the extruder head, so that the plastic strand is processed without stress.

Extrusion device having internal cooling

An extrusion device includes a material inlet; a material outlet; a material guidance system; a body, which passes through the material outlet and a cross-sectional area through which the extrusion material is expelled from the material outlet changes; a drive device; a cooling line system for guiding coolant. A first part of the cooling line system is suitable for guiding the coolant along the axis, a second part is suitable for guiding the coolant out of the body and around the drive device, and a third part of the cooling line system guiding the coolant outwardly, into a discharge line for the coolant at an incline to the axis. The second part of the cooling line system adjoins the first part of the cooling line system, and the third part adjoins the second part against a flow direction of the extrusion material from the material inlet to the material outlet.

Light guide film production device
11752714 · 2023-09-12 · ·

The present invention relates to the technical field of optical film production, and provides a light guide film production device, including a feeding unit, a fusion stirring unit, an extrusion molding unit, a cooling shaping unit, a guide leveling unit, a flattening unit, and a finished product winding unit. The cooling shaping unit is provided with a first water tank to perform heat exchange on an extruded light guide film for heat recovery, so that edge film pressing mechanisms press pressure blocks at the edge film positions using the memory effect of a memory alloy. Circulating water of the first water tank subjected to heat exchange is delivered to a second water tank disposed in the flattening unit, so that a first conveyor belt made of the memory alloy in a third drive device drives a second rolling roller set to rotate to realize secondary utilization of recovered heat. In the present invention, an air delivery mechanism with one airflow pipe to the cooling shaping unit, and the other airflow pipe to the flattening unit is further provided. According to the present invention, the heat of the light guide film production process is used to improve the quality of the light guide film and reduce the energy consumption of the light guide film production process.

Light guide film production device
11752714 · 2023-09-12 · ·

The present invention relates to the technical field of optical film production, and provides a light guide film production device, including a feeding unit, a fusion stirring unit, an extrusion molding unit, a cooling shaping unit, a guide leveling unit, a flattening unit, and a finished product winding unit. The cooling shaping unit is provided with a first water tank to perform heat exchange on an extruded light guide film for heat recovery, so that edge film pressing mechanisms press pressure blocks at the edge film positions using the memory effect of a memory alloy. Circulating water of the first water tank subjected to heat exchange is delivered to a second water tank disposed in the flattening unit, so that a first conveyor belt made of the memory alloy in a third drive device drives a second rolling roller set to rotate to realize secondary utilization of recovered heat. In the present invention, an air delivery mechanism with one airflow pipe to the cooling shaping unit, and the other airflow pipe to the flattening unit is further provided. According to the present invention, the heat of the light guide film production process is used to improve the quality of the light guide film and reduce the energy consumption of the light guide film production process.

Fin block for a calibrating device

A fin block is provided for a calibrating device for the calibrating of an extruded plastic profile, wherein the fin block includes a back structure and a fin structure having a plurality of fins. The fins are spaced apart from one another and arranged on the back structure in longitudinal direction (L) of the back structure. The back structure of the fin block has a plurality of apertures, the shape and/or arrangement of which within the back structure depends on a predetermined mechanical load capacity for the back structure. Furthermore, a method for the production of the above-mentioned fin block and a calibrating device, which includes a plurality of the above-mentioned fin blocks, is provided. Furthermore, a system for the additive manufacture of the above-mentioned fin block, a corresponding computer program and a corresponding data set is provided.

Lamella block with continuously varied lamella division

A lamella block is provided for a calibrating device for calibrating an extruded profile, wherein the lamella block includes a lamella structure, which has a plurality of lamellae that are spaced apart from each other by grooves and arranged in the longitudinal direction of the lamella block. The lamella structure has a variably designed division in the longitudinal direction of the lamella block. Further provided is a method for manufacturing the aforementioned lamella block, as well as a calibrating device, which includes a plurality of the lamella blocks mentioned above. Also provided is a system for additively fabricating the lamella blocks mentioned above, a corresponding computer program and a corresponding dataset.

External cooling air ring for blown-film extrusion
11618200 · 2023-04-04 ·

An air ring comprises a circular plenum in fluid communication with a source of pressurized air. An upper and lower annular lips are in fluid communication with the plenum through upper and lower channels and are arranged to supply air to the blown film bubble. A plurality of vanes are disposed in the upper channel and extend radially inwardly from the plenum to the upper annular lip. The vanes divide the upper channel into a plurality of radially extending channel segments. Each vane has a selected length and a distal end proximal the upper annular lip, the distal end being spaced from the upper annular lip no greater than about 20% of the length of the vanes. A powered plunger extends between the vanes of each of the channel segments to vary the cross-sectional area of the channel segments.

External cooling air ring for blown-film extrusion
11618200 · 2023-04-04 ·

An air ring comprises a circular plenum in fluid communication with a source of pressurized air. An upper and lower annular lips are in fluid communication with the plenum through upper and lower channels and are arranged to supply air to the blown film bubble. A plurality of vanes are disposed in the upper channel and extend radially inwardly from the plenum to the upper annular lip. The vanes divide the upper channel into a plurality of radially extending channel segments. Each vane has a selected length and a distal end proximal the upper annular lip, the distal end being spaced from the upper annular lip no greater than about 20% of the length of the vanes. A powered plunger extends between the vanes of each of the channel segments to vary the cross-sectional area of the channel segments.

Heat-stable, biaxially oriented, polypropylene films

In one example embodiment, disclosed is a biaxially oriented multilayer film, which may include a first tie layer and a second tie layer, wherein each has an inside surface and an outside surface. The film's core layer may consist of: (i) at least 50 wt. % high-crystalline polypropylene; (ii) both cyclic olefin copolymer and polypropylene homopolymer, or, polypropylene heterophasic copolymer; (iii) and, optionally, additives, wherein the core layer is between the inside surface of the first tie layer and the inside surface of the second tie layer. The film may also include a first skin layer on the outside surface of the first tie layer and a second skin layer on the outside surface of the second tie layer, wherein shrinkage is less than 3.5% in a transverse direction for the biaxially oriented multilayer film after subjecting the biaxially oriented multilayer film to 135° C. for 7 min at 1 atm.