A dielectric isolator for a twisted pair cable includes a body formed as an elongate strip with a top surface, bottom surface, a first side edge and a second side edge. A first slot is formed in the first side edge and extends at least half way toward the center of the isolator. A second slot is formed in the second side edge and extends at least half way toward the center of the isolator. During cable manufacturing, first and second wedges open the first and second slots. First and second twisted pairs are inserted into the first and second opened slots, respectively. Third and fourth twisted pairs reside at the top and bottom surface, respectively. The isolator has the cost and reel storage savings of a flat separator tape, while simultaneously providing the internal crosstalk performance of the isolator.

A method for manufacturing a crosslinked polyolefin separator and the crosslinked polyolefin separator obtained therefrom are provided. The method includes non-grafted polyolefin having a weight average molecular weight of 300,000 or more and silane-grafted polyolefin having a weight average molecular weight of 300,000 or more. The method minimizes gel formation, a side reaction occurring in an extruder during the manufacture of the separator, and provides the separator having a uniform surface.

A method for manufacturing a crosslinked polyolefin separator and the crosslinked polyolefin separator obtained therefrom are provided. The method includes non-grafted polyolefin having a weight average molecular weight of 300,000 or more and silane-grafted polyolefin having a weight average molecular weight of 300,000 or more. The method minimizes gel formation, a side reaction occurring in an extruder during the manufacture of the separator, and provides the separator having a uniform surface.

This invention provides a food container which can be manufactured cheaply by using inexpensive general PET resin or further inexpensive PET resin for fiber or recovered PET flakes, and nevertheless, which has a high heat resistance up to 250° C., and the container is obtained by adding a chain extender and a compatibilizer and talc to PET resin, charging the mixture into an extruder 30 having two or more vent holes, degassing under a condition where the PET resin is melted with heating by sucking at a high vacuum of −99.99 kPa or lower from the vent holes 33, 34, thereafter, forming a sheet by extrusion molding, pressure-forming with vacuum the sheet by a thermoforming machine, forming the container by keeping in a mold at 100-220° C. The container has a total of the content of crystal portion represented by the following formula and the content of talc being 25% by weight or more.

Methods of making recyclable heavy-gauge films are provided. The methods of the present disclosure involve bonding the inner layers of a coextruded blown film together such that the film is sufficiently thick enough for it to be oriented in the MDO section using the typical 5:1 orientation ratio and result in a film with twice the gauge typically made by the MDO process (while maintaining acceptable stiffness and dimensional rigidity). Recyclable heavy-gauge films formed by the methods are also provided.

A core sheet includes a primary textured surface and separate secondary cuspations or corrugations. The core sheets are configured for use within a fluid or wastewater treatment unit that typically includes one or more fabric layers. The primary textured surface enhances retention of wastewater fluid received by the unit, which over time causes an increase in build-up of biomatter on the surface, which in turn enhances the efficacy of treatment of the wastewater. An inline process of making the core sheet includes extrusion forming a smooth flat sheet from raw polymeric material and immediately feeding the smooth flat sheet through texturizing rollers, followed by rolling flat textured sheets. Cuspations are added to the flat textured sheets, optionally at a different site, and then cut to preferred dimensions for incorporation into a wastewater unit.

A core sheet includes a primary textured surface and separate secondary cuspations or corrugations. The core sheets are configured for use within a fluid or wastewater treatment unit that typically includes one or more fabric layers. The primary textured surface enhances retention of wastewater fluid received by the unit, which over time causes an increase in build-up of biomatter on the surface, which in turn enhances the efficacy of treatment of the wastewater. An inline process of making the core sheet includes extrusion forming a smooth flat sheet from raw polymeric material and immediately feeding the smooth flat sheet through texturizing rollers, followed by rolling flat textured sheets. Cuspations are added to the flat textured sheets, optionally at a different site, and then cut to preferred dimensions for incorporation into a wastewater unit.

A method of manufacturing a carbon nanotube product comprising: blending an unaligned carbon nanotube material with solid solvent particles; activating a nanotube solvent by liquefying the solid solvent particles; producing a nanotube dope solution by mixing the nanotube solvent and the unaligned carbon nanotube material; forming a carbon nanotube proto-product by extruding the nanotube dope solution; and forming an aligned carbon nanotube product by solidifying the carbon nanotube proto-product.

A method of manufacturing a carbon nanotube product comprising: blending an unaligned carbon nanotube material with solid solvent particles; activating a nanotube solvent by liquefying the solid solvent particles; producing a nanotube dope solution by mixing the nanotube solvent and the unaligned carbon nanotube material; forming a carbon nanotube proto-product by extruding the nanotube dope solution; and forming an aligned carbon nanotube product by solidifying the carbon nanotube proto-product.

A new dielectric material for a communication cable has a dielectric base with strength members embedded therein. By a new process, vacuum voids are formed in the dielectric base and at least partially contain or abut the strength members. The material is particularly well suited for a first dielectric tape, where the cable includes a first insulated conductor, the first dielectric tape and a second insulated conductor, with the first insulated conductor being twisted with the second insulated conductor with the first dielectric tape residing between the first insulated conductor and the second insulated conductor. The material is also suitable for a separator of the cable serving to separate twisted pairs from each other within the cable, as well as other components of the cable, such as an insulation layer of one or more of the insulated conductors of the twisted pairs.