The invention relates to a method for producing a tank from thermoplastic material, comprising the following method steps: extruding or providing a hose-like parison composed of plasticized thermoplastic material, and dividing and spreading the parison into two areal extrudate webs, or extruding or providing two parisons in web form, laying-in and molding the parisons in recesses of a multi-part blow-molding tool using differential pressure, wherein the recesses of the blow-molding tool delimit a mold cavity, punching out, or cutting out in a circular shape, at least one opening in at least one shell-like intermediate product, wherein the opening is produced by way of a punching or cutting tool which penetrates through a wall of one of the shell-like intermediate products, wherein in a second separate method step, a first attachment element of a line connection or of a line arrangement is welded, at the mold cavity side, to the wall of the shell-like intermediate product, in such a way that an encircling weld collar of the first attachment element sealingly surrounds the opening, joining the shell-like intermediate products to form a tank, and removing the tank from the blow-molding tool, and connecting a second attachment element, which is complementary to the first attachment element in the context of a plug-type connection, to the first attachment element, wherein the plug-type connection is produced within the contour of the tank as defined by the tank wall.

A method of forming a headrest assembly includes providing a first mold that encloses a first cavity in a closed condition. A support is positioned in the first cavity. A first material is blow molded into the first cavity and around a portion of the support to form a core part. The core part and support are removed from the first mold. A second mold encloses a second cavity in a closed condition. The core part and the support are placed into the second mold in an open condition. A fluid is injected into the core part through the support. The second mold is converted to the closed condition. A second material is injection molded into the second cavity and around the core part to form an outer shell around the core part. A fluid is withdrawn from the core part through the support.

A method of forming a headrest assembly includes providing a first mold that encloses a first cavity in a closed condition. A support is positioned in the first cavity. A first material is blow molded into the first cavity and around a portion of the support to form a core part. The core part and support are removed from the first mold. A second mold encloses a second cavity in a closed condition. The core part and the support are placed into the second mold in an open condition. A fluid is injected into the core part through the support. The second mold is converted to the closed condition. A second material is injection molded into the second cavity and around the core part to form an outer shell around the core part. A fluid is withdrawn from the core part through the support.

A container includes a plastics pressure vessel defining a hollow interior volume suitable for containing a quantity of a liquid, and comprising an inlet/outlet aperture extending through a wall thereof, and being in fluid communication with the hollow interior thereof. An insert, manufactured from a different, harder plastics material to that of the pressure vessel is provided within the inlet/outlet aperture, which is sealingly united (fused) with a periphery of the container to be securely retained therein. The plastics pressure vessel can be blow moulded around the insert so as to sealingly unite or fuse with the insert in the region of the interface between the different materials of which vessel and insert are formed. The insert may have a series of flats machined or otherwise formed around and into its outer circumferential surface so the insert is inhibited from axially or rotationally displacing relative to the pressure vessel.

The present disclosure provides a container and a process for producing the container. In an embodiment, the process includes placing a sleeve bag on valve assembly (SBoV) in a blow mold apparatus. The blow mold apparatus has two opposing and movable molds. The SBoV has a valve seat. The process includes extending a parison of flowable polymeric material around the SBoV and between the opposing molds. The process includes moving the opposing molds to a closed position and pressing an upstream portion of the parison against the valve seat. The process includes blow molding a downstream portion of the parison into a container-shape within the closed mold. The process includes forming a container with the valve seat melt bonded to a neck portion of the container.

Provided is a method for welding an accessory part made of a thermoplastic resin to a parson which is being molded into a tank body. The method includes steps of: forming the accessory part to include an annular portion having an annular shape and a plurality of projections each projecting from the annual portion in a radially inward direction; and pressing the annular portion and the projections into the parson to be welded to the parson. Also provided is a welding structure of a tank body made of a resin and an accessory part made of a thermoplastic resin and welded to a wall surface of the tank body. The accessory part includes: an annular portion having an annular shape; and a plurality of projections each projecting from the annular portion in a radially inward direction. The annular portion and the plurality of projections are welded to the wall surface.

A method of forming a headrest assembly includes providing a first mold that encloses a first cavity in a closed condition. A support is positioned in the first cavity. A first material is blow molded into the first cavity and around a portion of the support to form a core part. The core part and support are removed from the first mold. A second mold encloses a second cavity in a closed condition. The core part and the support are placed into the second mold in an open condition. A fluid is injected into the core part through the support. The second mold is converted to the closed condition. A second material is injection molded into the second cavity and around the core part to form an outer shell around the core part. A fluid is withdrawn from the core part through the support.

The present disclosure provides a container and a process for producing the container. In an embodiment, the process includes placing a sleeve bag on valve assembly (SBoV) in a blow mold apparatus. The blow mold apparatus has two opposing and movable molds. The SBoV has a valve seat. The process includes extending a parison of flowable polymeric material around the SBoV and between the opposing molds. The process includes moving the opposing molds to a closed position and pressing an upstream portion of the parison against the valve seat. The process includes blow molding a downstream portion of the parison into a container-shape within the closed mold. The process includes forming a container with the valve seat melt bonded to a neck portion of the container.

A liquid vehicle tank (1) having a wall made of a plastic material, the tank (1) comprising a component (3, 5) affixed to the wall, the component (3, 5) having a portion (10) embedded in the wall, the embedded portion (10) having an external surface (21) a part of which is chemically incompatible with the plastic material of the wall, wherein the tank (1) also comprises a strengthening element welded to the wall over the embedded portion (10) of the component (3, 5).

The invention relates to a method for producing a container from thermoplastic material having a connection element (5) passing through the wall thereof. The method comprises making available at least one plate-shaped or shell-shaped or tube-shaped preform (3) made of plasticized thermoplastic material, introducing the preform (3) into a multipart molding tool (1) having cavities defining at least one molding recess, molding and final shaping of the preform (3) within the molding tool (1) using differential pressure, piercing of the still warm-plastic preform (3) from the tool side by means of a mandrel (9) in order to produce an opening (6) in the preform (3), insertion from the molding recess side of a connection element (5) into the opening (6) produced by the mandrel (9), and connection of the connection element (5) to the preform (3).