A method and device for producing an optimized neck contour on preforms below the neck which is optimal for subsequent stretch blow molding. The geometry has a significantly thinner wall thickness than the neck itself. The preform can only be produced in the injection molding tool, when axial channels are used on the point or the vanes produce the thin points on the preform during injection molding. The thin-walled geometry on the preform can be produced outside of the mold during post-cooling by embossing. The preform is then removed in a cooled receiving sleeve and is cooled in the body by intensive contact cooling while no cooling contact is made with the preform neck due to the initial position of the embossing element. Due to the reheating of the neck they can be mechanically deformed into a new geometry advantageous for blow molding and thus wall thickness can be influenced.

A forming mold is used when forming a preform, which has a neck portion and a barrel portion, and whose barrel portion is filled with a molding material over the entire axial direction thereof, by injection molding; forming a space part in the barrel portion of the preform to convert the preform into an intermediate molded product; and blow-molding the intermediate molded product to form a hollow container which is a final molded product. The forming mold is equipped with a boring rod which is inserted from the neck portion side into the barrel portion of the preform to form the space part of at least a predetermined depth in the barrel portion.

A method for forming a container with an integral handle includes heating a preform having an integral handle in a first oven, stretching the preform, closing a first mold having a first mold recess and a second mold having a second mold recess around the preform, and blowing air into the preform. A handle pocket wedge block is inserted into a handle pocket of the integral handle of the preform within the first mold and the second mold.

Methods and devices for manufacturing plastic preforms and plastic containers are provided. Methods of manufacturing a plastic preform having an inner undercut include forming a preform of plastic in amorphous state and inserting a plug within the mouth of the preform. The plug includes an upper plug member and an expandable element, the expandable element having an initial outer diameter in plan view with the plug in an initial condition and a deployed outer diameter in plan view with the plug in a deployed condition. Methods further include deploying the plug to the deployed condition with the expandable element positioned to engage a side wall proximate the inner undercut and crystallizing the plastic of the preform along the finish portion.

A manufacturing apparatus for manufacturing a resin container including an injection molding part configured to injection-mold a preform, and a temperature adjustment part configured to adjust a temperature of the preform molded in the injection molding part. The manufacturing apparatus is configured to blow-mold the preform whose temperature has been adjusted in the temperature adjustment part. The injection molding part includes an injection core mold and an injection cavity mold, and both the injection core mold and the injection cavity mold include a flow path connected to a chiller in which coolant is configured to flow to cool the preform such that the preform is inserted into the temperature adjustment part in a state where an outer surface temperature of the preform is higher than a glass transition temperature of a material constituting the preform by 30? C. or higher and 60? C. or lower.

A hollow container manufacturing method comprises: an injection molding step of forming a preform having a neck portion and a barrel portion, at least a part of the barrel portion being solid, by injection molding; an intermediate product formation step of inserting a boring rod 134 from the neck portion side into the barrel portion 23 to form a space part of at least a predetermined depth in the barrel portion, thereby converting the preform into an intermediate molded product; and a final blow molding step of blow-molding the intermediate molded product within a final blow mold to form a hollow container which is a final molded product.

A device and a method for producing a preform having a shoulder and base geometry optimized for subsequent stretch blow molding, since the preform cannot be produced according to the conventional injection-molding method. For this purpose, the preform produced in the injection-molding tool is transferred into a conditioning station and is conditioned and cooled in the shaft while no contact is made with the top of the preform and the preform shoulder on account of a special contour of the conditioning receptacle. Due to the reheating of these preform regions they can be mechanically deformed into a new geometry which is advantageous for the blow molding process and thus their wall thickness can also be influenced. In the subsequent blow molding process the deformed preform has the advantage that the plastic material which is distributed better in the bottle results in considerable material savings and higher quality bottles.

Preforms with a neck region and a preform body and having an enlarged geometry in comparison with the cavity of the injection mold are produced by injecting a polymer melt into the mold with a geometry of the cavity in the mold such that the radial extent of an inner space in the preform body thereby produced is not greater than the radial extent of the inner space in the neck region, the preforms are removed from the open mold by a removal gripper, and the preforms in the removal gripper are inflated using positive pressure such that the geometry of the inflated preform body is larger than the cavity in the injection mold.

The present invention concerns a system for the further treatment of hollow body preforms produced by injection molding, comprising i) a receiving plate having at least one receiving cavity for receiving a preform, ii) a post-treatment system which has a) a post-treatment plate, b) at least one impression pin provided for changing the internal contour of the profile by either coming into contact with the inside of the preform during the post-treatment or closing the preform and acting on the inside space with a fluid under pressure, whereby the preform is inflated, and c) at least one post-treatment element which is provided for passing into the interior of a preform received in the receiving cavity or coming into contact with the preform, and iii) a movement device with which the receiving plate can be reciprocated relative to the post-treatment plate between a first position in which the impression pin is positioned within the receiving cavity, a second position in which the post-treatment element is positioned within the receiving cavity or comes into contact with a preform received therein, and a third position in which neither the impression pin nor the post-treatment element is positioned within the receiving cavity or comes into contact with a preform received therein.

A hollow container manufacturing method comprises; an injection molding step of forming a preform having a neck portion and a barrel portion, at least a part of the barrel portion being solid, by injection molding; an intermediate product formation step of inserting a boring rod 134 from the neck portion side into the barrel portion 23 to form a space pare of at least a predetermined depth in the barrel portion, thereby converting the preform into an intermediate molded product; and a final blow molding step of blow-molding the intermediate molded product within a final blow mold to form a hollow container which is a final molded product.