B29C49/786

Energy efficient blow molder control

Blow molder system and associated method optimizes the performance, energy efficiency and/or operating costs of the blow molder. A blow molder controller executes a system model that relates blow molder input parameter changes to the characteristics of containers generated by the blow molder. Equipped with energy and/or operating cost data for operating the blow molder, the blow molder controller can select a set of blow molder input parameter changes for the blow molder that: drives the containers produced by the blow molder toward desired container characteristics, in an efficient amount of time, and in cost effective manner, considering the energy costs involved in implementing the changes.

RESIN MOLDED PRODUCT INFORMATION MANAGEMENT METHOD, METHOD FOR PRODUCING RESIN CONTAINER, RESIN MOLDED PRODUCT INFORMATION MANAGEMENT DEVICE, AND BLOW MOLDING DEVICE

This information management method for a resin molded product in a molding device for intermittently producing resin molded products includes: classifying the resin molded products into molded product groups for each molding cycle; acquiring an information group for each of the molded product groups; and recording the acquired information groups in association with the molded product groups.

Resin container manufacturing device
11745407 · 2023-09-05 · ·

The apparatus for manufacturing a resin container includes a heating unit configured to heat a preform using heaters and, a blow molding unit configured to blow-mold the preform that has been heated, accumulators that are connected to the blow molding unit and for storing a pressurized gas to be used for blow molding, and a connection pipe that connects the heating unit and the accumulators via an electrically driven valve, in which the electrically driven valve is closed when electric power is supplied, and is opened when electric power is not supplied to cause the gas in the accumulators to flow to the heating unit.

BLOW MOLDER CONTROL SYSTEMS AND METHODS
20230084114 · 2023-03-16 ·

Systems and methods control the operation of a blow molder. An indication of a crystallinity of at least one container produced by the blow molder may be received along with a material distribution of the at least one container. A model may be executed, where the model relates a plurality of blow molder input parameters to the indication of crystallinity and the material distribution and where a result of the model comprises changes to at least one of the plurality of blow molder input parameters to move the material distribution towards a baseline material distribution and the crystallinity towards a baseline crystallinity. The changes to the at least one of the plurality of blow molder input parameters may be implemented.

Method for managing preforms immobilized in a heating station following an interruption in production
11472094 · 2022-10-18 · ·

The invention relates to a method for controlling confined preforms which are stopped in a heating station during a production interruption, the heating station comprising a device for conveying preforms comprising individual supports which move in a closed circuit and a heating cavity which is bordered by at least one row of transmitters of monochromatic electromagnetic radiation. The method includes a step of heating, by the transmitters of the heating cavity, the confined preforms referred to as “cold” preforms which have been stopped before being exposed to the electromagnetic radiation emitted by the transmitters.

BLOW MOLDING APPARATUS AND BLOW MOLDING METHOD

A blow molding apparatus includes a machine bed, an upper base disposed at intervals in a vertical direction from the machine bed, a transport plate configured to rotate at a height position of the upper base to convey the preform between an injection molding part and a blow molding part, and an elevation mechanism configured to move the transport plate or the upper base up and down in the vertical direction with respect to a mold disposed on the machine bed. A support pillar includes a height adjusting part configured to adjust a stroke of the transport plate or the upper base in the vertical direction with respect to the machine bed.

APPARATUS AND METHOD FOR FORMING PLASTIC PREFORMS INTO PLASTIC CONTAINERS WITH TWO PREFORM STORES
20220288836 · 2022-09-15 ·

Provided is a device for forming plastic preforms into plastic containers, having a feed device for feeding the plastic preforms to the device, at least one first preform store, a multiplicity of plastic preforms being arranged unsorted in the preform store, and having an alignment device for bringing the plastic preforms into a predetermined position before feeding them to the device. The device includes at least a second preform store, wherein a plurality of plastic preforms of exactly one production batch can be accommodated in each preform store.

Blow moulding machine system and method
11273591 · 2022-03-15 · ·

A blow moulding machine for producing blown containers with an integrally formed handle; the machine including a preform injection moulding stage wherein the preform comprising a body portion, a neck portion and an integrally moulded handle; the machine further including a handle orientation stage, a preform conditioning stage and a blow moulding stage, and wherein the preform is nested in cavities provided in opposing portions of a conditioning module; the integrally moulded handle nested in cavities lined with an insulating material. Also disclosed is a method of producing a blown container with an integrally formed handle in a blow moulding machine; the blow moulding machine including a preform injection moulding stage for moulding a preform comprising a body portion and an integrally moulded handle; the blow moulding machine further including a handle orienting stage, a preform conditioning stage and a blow moulding stage; the method including the steps of: —Injection moulding the preform with an integrally moulded handle, —Orienting the handle of the preform into a predetermined orientation, —Transferring the preform to a preform conditioning module, —Transferring the preform from the preform conditioning module to a die of a blow moulding machine when the preform body and integrally moulded handle are at predetermined temperatures, —Blowing the container in the blow moulding machine, and wherein the preform is nested in cavities provided in opposing portions of the conditioning module; the integrally moulded handle nested in cavities lined with an insulating material.

RESIN CONTAINER MANUFACTURING APPARATUS AND RESIN CONTAINER MANUFACTURING METHOD

A blow molding device is provided in which a preform is injection-molded. The injection-molded preform is temperature-controlled by a temperature adjusting unit, and the temperature-adjusted preform is blow-molded, wherein the temperature adjusting unit has a multistage structure in which an uppermost stage has the highest temperature structure, and the mold surface temperatures of lower stages and other than the uppermost stage are set to be 10° C. or more lower than the glass transition temperature of the preform.

DEVICE AND METHOD FOR PRODUCING RESIN CONTAINER

In a manufacturing apparatus for manufacturing a resin container which includes an injection molding part configured to injection-mold a preform, a temperature adjustment part configured to adjust a temperature of the preform molded in the injection molding part, and a blow molding part configured to blow-mold the preform whose temperature has been adjusted in the temperature adjustment part, the preform is carried into the temperature adjustment part before an outer surface temperature of the preform molded in the injection molding part becomes higher than an inner surface temperature of the preform molded in the injection molding part, and the preform is cooled to be lowered within a range equal to or higher than 10° C. and equal to or lower than 50° C. in the temperature adjustment part.