Systems and methods for controlling the operation of a blow molder are disclosed. An indication of a crystallinity of at least one container produced by the blow molder may be received along with a material distribution of the at least one container. A model may be executed, where the model relates a plurality of blow molder input parameters to the indication of crystallinity and the material distribution and where a result of the model comprises changes to at least one of the plurality of blow molder input parameters to move the material distribution towards a baseline material distribution and the crystallinity towards a baseline crystallinity. The changes to the at least one of the plurality of blow molder input parameters may be implemented.

An apparatus for producing plastics material containers has a production device having a plurality of production units, a forming device having a plurality of forming stations, a transport apparatus that is configured for transporting the plastics material preforms produced by the production device to the forming device, and a cooling device for cooling the plastics material preforms produced by the production device. An inspection device that is configured for inspecting at least one region of the plastics material preforms produced by the production device, is arranged between the production device and the cooling device, and has an image recording device that is configured for recording a spatially resolved image of a plurality of plastics material preforms.

Blow molder system and associated method optimizes the performance, energy efficiency and/or operating costs of the blow molder. A blow molder controller executes a system model that relates blow molder input parameter changes to the characteristics of containers generated by the blow molder. Equipped with energy and/or operating cost data for operating the blow molder, the blow molder controller can select a set of blow molder input parameter changes for the blow molder that: drives the containers produced by the blow molder toward desired container characteristics, in an efficient amount of time, and in cost effective manner, considering the energy costs involved in implementing the changes.