B29C51/087

Deep-drawn paper tray, a method and an apparatus for making it, and a tray-formed product package

A deep-drawn paper tray made of paper material, a method and an apparatus for manufacturing the tray, and a closed product package comprising the tray. The tray having a bottom and upwardly expanding side walls around the bottom, the side walls of the tray being shaped to expand through a plurality of circumferential steps dimensioned low enough for obtaining wrinkle-free side walls for the tray. The outermost step is a flat, wrinkle-free rim flange, which enables liquid and gas proof heat-sealing of a lid to form the package. The apparatus may comprise upper and lower moulding tools with concentric movable frames for forming the tray bottom and side wall steps from paper blanks, and moulding tools may be mounted onto a rotating turret carrying a paper blank through working stations arranged along the turret circumference, to shape the tray bottom and the side wall steps at the consecutive stations.

Constrained Forming of Contoured Composite Hat Stringers

Cap wrinkling in a contoured composite hat stringer is reduced by constraining the cap as the hat stringer is being formed from a flat composite charge. The cap is constrained by an inflatable bladder placed in a tool set used to form the composite charge.

Method of manufacturing a lightweight laminate

A method of producing a laminated article comprising placing a first metal skin, a core, and a second metal skin freely onto each other as discreet layers to provide a layered component; and forming the layered component into a shaped article via a die prior to producing a laminated article by applying pressure and heat to the shaped article, wherein at least the first skin moves relative to the core and/or second skin during the forming.

3D FORMING FILM MANUFACTURING DEVICE AND 3D FORMING FILM MANUFACTURING METHOD USING SAME
20210197440 · 2021-07-01 ·

A device for manufacturing a 3D forming film performs molding at a uniform pressure by using a variable volume body, and thus, enables undercut portion molding, prevents thermal corrugation on the curved portion, etc., of the forming film and the distortion of the forming film, reduces a thickness deviation of the forming film and excludes an additional cutting process after molding the forming film, thereby improving the quality of the 3D-molded forming film. The device for manufacturing the 3D forming film includes: a mold for molding a forming film; a press head unit which is positioned to correspond to the mold and has a variable spaced distance from the mold; and a variable volume body which is coupled to the press head unit and has elasticity so that a volume thereof is variable due to gas introduction and discharge by the press head unit.

Thermoforming mold device and a process for its manufacture and use
11020893 · 2021-06-01 · ·

A thermoforming mold device (1) providing a piece with a thin wall starting with a sheet of thermoplastic material is provided. At least one (3) of two parts of the mold (3, 3′) comprises at least one means (4) of local deformation of a sheet (2′) in the mold (3, 3′) in its closed state, the at least one means (4) comprises a piece of hollow molding with a peripheral edge, which can be connected selectively to a source of suction and can be displaced between a folded position, in which the molding piece is situated in close proximity with the wall of the thermoformed piece, and a deployed position, in which the molding piece is applied under pressure with its peripheral edge against the wall of the thermoformed piece upholding the other part of the mold.

Method of forming deep-drawn paint film laminated sheet metal and articles made therefrom

A method for painting a complex or compound curved three-dimensional surface of a portion of an article. The method comprises providing a paint film; providing sheet metal having opposite major surfaces; laminating the paint film onto a major surface of the sheet metal to form a painted sheet metal laminate comprising a first portion and a second portion; permanently deforming the first portion of the painted sheet metal laminate into a formed portion of the article having a complex or compound curved three-dimensional shape; applying an initial force for securing the second portion of the painted sheet metal laminate during an initial stage of said permanently deforming step; and applying a later force for securing the second portion of the painted sheet metal laminate during a later stage of said permanently deforming step. The later applied force is greater than the initially applied force.

Method for producing resin molded body and press molding apparatus

A method for producing a three-dimensional fiber-reinforced resin molded body by press-molding a heated and softened plate-like molding matrix using a mold, the method sequentially including: setting the matrix on a lower mold including a pad and mold main bodies by mounting a central portion of the matrix on the pad and supporting at least one end side of the matrix by at least one support protruding upward from a molding surface of at least one of the mold main bodies; bringing an upper mold and the lower mold close together to sandwich the central portion of the matrix by the pad and the upper mold; bringing the upper and lower molds still closer together to reduce the protrusion amount of the at least one support; and pressing the matrix by using the lower and upper molds to form the molded body.

Apparatus and method for manufacturing display apparatus

An apparatus for manufacturing a display apparatus includes: a first mold configured to accommodate a cover member thereon; a magnetic first guide in the first mold; a second mold arranged to face the first mold; and a magnetic shape-variable unit in the second mold. The shape-variable unit is configured to come into contact with and move a panel member toward the cover member, and a first portion of the panel member is configured to contact the cover member before a second portion of the panel member contacts the cover member due to a magnetic force between the shape-variable unit and the first guide.

DISPLAY DEVICE AND APPARATUS AND METHOD OF MANUFACTURING THE SAME
20200396849 · 2020-12-17 ·

A display device includes a cover member which is at least partially bent, a panel member arranged along a surface of the cover member, where the panel member displays an image, and a support member arranged on another surface of the panel member different from the surface of the panel member on which the cover member is arranged.

3D forming film manufacturing device and 3D forming film manufacturing method using same
11865765 · 2024-01-09 · ·

A device for manufacturing a 3D forming film performs molding at a uniform pressure by using a variable volume body, and thus, enables undercut portion molding, prevents thermal corrugation on the curved portion, etc., of the forming film and the distortion of the forming film, reduces a thickness deviation of the forming film and excludes an additional cutting process after molding the forming film, thereby improving the quality of the 3D-molded forming film. The device for manufacturing the 3D forming film includes: a mold for molding a forming film; a press head unit which is positioned to correspond to the mold and has a variable spaced distance from the mold; and a variable volume body which is coupled to the press head unit and has elasticity so that a volume thereof is variable due to gas introduction and discharge by the press head unit.