A flat-pressing manufacturing method of a bionic adhesive structure based on a micro through-hole nickel-based mold is disclosed. The method includes the following steps: preparing a nickel-based mold with a micro through-hole array; placing the nickel-based mold on an elastic pad in a magnetic mold closing system; coating a liquid prepolymer uniformly on a backing, and placing a side of the backing coated with the liquid prepolymer on the nickel-based mold, covering a sealing diaphragm on the backing to separate a cavity into an upper chamber and a lower chamber, and performing a vacuum treatment on the lower chamber and an inflation treatment on the upper chamber to apply a uniform pressure on the backing layer and achieve a full filling of prepolymers with different viscosities; and after the filling is completed, curing and demolding to obtain the bionic adhesive structure.

A flat-pressing manufacturing method of a bionic adhesive structure based on a micro through-hole nickel-based mold is disclosed. The method includes the following steps: preparing a nickel-based mold with a micro through-hole array; placing the nickel-based mold on an elastic pad in a magnetic mold closing system; coating a liquid prepolymer uniformly on a backing, and placing a side of the backing coated with the liquid prepolymer on the nickel-based mold, covering a sealing diaphragm on the backing to separate a cavity into an upper chamber and a lower chamber, and performing a vacuum treatment on the lower chamber and an inflation treatment on the upper chamber to apply a uniform pressure on the backing layer and achieve a full filling of prepolymers with different viscosities; and after the filling is completed, curing and demolding to obtain the bionic adhesive structure.

A lamination workpiece molding device 1 includes a first mold 20 and a second mold 30. A second mold 30 includes a through-hole 32 that extends to be opened and positioned at a peripheral edge of a workpiece body 42, the through-hole 32 is connected to a first suction device 51 that sucks a sheet material 44, the lamination workpiece molding device 1 includes a control unit that sets suction forces of the first suction device 51 and a second suction device 52, the second mold 30 includes a box body 81 communicating with the through-hole 32, the first suction device 51 communicates with the through-hole 32 via the box body 81, and the box body 81 is configured to be able to prevent movement of gas between inside and outside of the box body 81 excluding a connection portion with the through-hole 32 and the first suction device 51.

A fluid chamber for a shoe may be formed using pressure channels in a forming mold, eliminating the need to insert a nozzle or needles into the chamber for inflation. A fluid chamber so formed may have a smaller seal area than a chamber formed using an inflation needle, making the chamber more visually pleasing. Apparatus and methods for forming a fluid chamber in this fashion are also disclosed.

A fluid chamber for a shoe may be formed using pressure channels in a forming mold, eliminating the need to insert a nozzle or needles into the chamber for inflation. A fluid chamber so formed may have a smaller seal area than a chamber formed using an inflation needle, making the chamber more visually pleasing. Apparatus and methods for forming a fluid chamber in this fashion are also disclosed.

A system for thermoforming an object is provided. The system includes a mold and a pressure-box. The mold has a surface that defines a shape of the object and includes two or more portions of differing porosities. The pressure-box is operative to generate a pressure differential across the surface. The two or more portions apply the pressure differential at different loads, based at least in part on the differing porosities, to a material disposed onto the surface so as to form the object by deforming the material into the shape.

A system for thermoforming an object is provided. The system includes a mold and a pressure-box. The mold has a surface that defines a shape of the object and includes two or more portions of differing porosities. The pressure-box is operative to generate a pressure differential across the surface. The two or more portions apply the pressure differential at different loads, based at least in part on the differing porosities, to a material disposed onto the surface so as to form the object by deforming the material into the shape.

The present disclosure is directed to a method for creating a vacuum forming mold assembly. The method includes forming a plurality of support plates. Each support plate includes a surface defining a shape corresponding to a cross-section of at least a portion of the mold cavity. The method also includes removably coupling a mold body to the plurality of support plates to form the mold assembly. The mold body conforms to the shape of the surface of each support plate after being removably coupled to the plurality of support plates such that the mold body defines at least a portion of a mold cavity of the mold assembly. The mold body defines at least one of one or more vacuum manifolds or one or more fluid passages.

The present disclosure is directed to a method for creating a vacuum forming mold assembly. The method includes forming a plurality of support plates. Each support plate includes a surface defining a shape corresponding to a cross-section of at least a portion of the mold cavity. The method also includes removably coupling a mold body to the plurality of support plates to form the mold assembly. The mold body conforms to the shape of the surface of each support plate after being removably coupled to the plurality of support plates such that the mold body defines at least a portion of a mold cavity of the mold assembly. The mold body defines at least one of one or more vacuum manifolds or one or more fluid passages.

A method for producing abrasive particles includes: i) providing a starting mixture which contains at least aluminum hydroxide and which can be converted at least into aluminum oxide by a heat treatment, ii) extruding the starting mixture in order to form an extrudate, iii) separating the extrudate into intermediate particles, and iv) heat-treating the intermediate particles. The intermediate particles are converted into abrasive particles which contain aluminum oxide, and the starting mixture is pressed through at least one nozzle element with a plurality of substantially parallel nozzle channels. The nozzle channels are preferably arranged in a mutually spaced manner over the course of the extrusion process, and the extrudate has a spiral or hollow cylindrical shape at least in some sections.