Three-dimensional decorative articles are produced from blanks of heat-shrinkable plastic sheet material, using a mold base having an outer surface with a recess over which a blank is placed, and a convex mold insert that moves into the recess by gravity as the blank softens and cooperates with the interior wall of the recess to shape the sheet material into a three-dimensional decorative article. A guide peg extends outward from the bottom of the recess past the outer surface of the mold base and extends through a hole formed in the blank, and through a guide hole in the mold insert to support the mold insert before heating and to guide the mold insert as it moves into the recess of the mold base.

A composite foam article is disclosed herein. The composite foam article comprises a polyurethane foam core presenting a first surface and a second surface facing opposite the first surface. A first skin is disposed on the first surface and a second skin is disposed on the second surface. The polyurethane foam core has a density of 15-80 kg/m.sup.3. The first and second skins comprise a plurality of fibers and a polymeric binder. The composite foam article has a weight per unit area of 500-1000 g/m.sup.2 and a strength of greater than 17 N at a post-compression thickness of greater than 2 mm when tested in according with SAE J949 at 23° C.

Illustrated and described are a method and a device for laminating a profiled fibre moulding with a thermoplastic film. The film is laminated onto a surface of the fibre moulding to be coated by heat and differential pressure. To improve the lamination of the fibre moulding and to achieve uniform lamination thicknesses over the entire fibre moulding, the method includes the following steps: fixing at least an edge of the fed film to a base plate, heating the film, deforming the film via a moulding tool, feeding the fibre moulding, joining the fibre moulding to the pre-formed film, and removing the laminated fibre moulding.

A thermoforming system and related methods for manufacturing thermoplastic parts, such as interior panels for aircraft, may include a roll-to-roll operation and a forming press having at least one selectively rotatable tool. The rotatable tool, which may include a mold and/or a die, may be multifaceted, such that different faces of the tool have different mold arrangements for different forming characteristics.

A method for shaping a preform made from thermoplastic material, and a facility for implementing the method, comprising the following steps: a) providing a preform made from thermoplastic material having a surface; b) supplying thermal energy to the preform by radiation in such a way as to make it ductile; and c) shaping the ductile preform inside a forming mould. Step b) further involves simultaneously spraying a gaseous fluid onto the surface of the preform in order to preserve the surface.

A composite material 10 for forming custom fitted orthopedic and other products. The composite material is easily formable when heated to temperatures of about two hundred degrees Fahrenheit for a time of at least six to eight minutes and then is rigid at temperatures of about one hundred thirty degrees. The composite material can be sewn and formed in complex shapes when initially heated to about two hundred degrees. Closure attachments 60 can be secured to the composite material as needed on site rather than at the manufacturing facility. The composite material can be custom fitted to a patient in situ.

A gripper is disclosed for a draping frame having a gripper chassis and at least two opposing mutually movable gripper jaw elements for gripping a film element. The gripper jaw elements are provided on a gripper head part of the gripper. The gripper head part of the gripper is movably mounted, at least with one degree of freedom, relative to the gripper chassis.

A vacuum plastic molding machine includes a heating device, a plurality of upright posts, a carrier assembly, and a demolding mechanism. The carrier assembly includes an upper carrier and a lower carrier. The upper carrier includes an upper frame, multiple upper movement structures, at least one rotation plate, at least one driving member, and at least one linking mechanism. An adjusting space is defined between the at least one rotation plate and the at least one linking mechanism. The lower carrier includes a lower frame, multiple lower movement structures, and at least one locking tenon. The locking tenon is placed into the adjusting space. The at least one driving member is rotated to change the position of the at least one locking tenon in the adjusting space, and to adjust the distance between the upper carrier and the lower carrier.

The present invention relates to a blow molding device including: a heating unit which is configured to heat a molding material; and molds between which the molding material is loaded and molded, in which the heating unit includes: an infrared lamp configured to emit infrared rays, a reflective mirror configured to concentrate the infrared rays emitted from the infrared lamp; and a light transmitting body configured to transmit the infrared rays concentrated by the reflective mirror to the molding material, and in which the molds mold the molding material by using gas pressures applied to surfaces of the molding material heated to a predetermined temperature by the infrared rays transmitted from the light transmitting body.

A thermoforming machine and a thermoforming method are provided, in particular for producing capsules for obtaining beverages. The capsules (C) are produced from a film (F) of thermoformable material by thermoforming one or more predefined portions (X) of the film. The one or more predefined portions (X) of the film of thermoformable material are pre-heated, i.e. they are heated before being subjected to thermoforming so as to minimize the probability that the film of thermoformable material tears or breaks during thermoforming or after thermoforming.