A method for producing a polylactic acid (PLA) shaped article by thermoforming and thermoformed PLA articles. The method for producing a shaped article includes: heating a sheet of crystallizable polylactic acid (PLA)-based resin having a ratio of cold crystallization over total melting enthalpy (ΔHcc/ΔHm) greater than 0.70 as determined by differential scanning calorimetry (DSC), wherein heating includes a heating step the sheet is heated from a surface temperature of at most 80° C. to a surface temperature of at least 90° C. to at most 150° C. at heating rate of 5° C. to 25° C. per second, to provide heated sheet having a ratio of cold crystallization over total melting enthalpy (ΔHcc/ΔHm) greater than 0.5 as determined by DSC; and immediately after heating, forming heated sheet to provide a shaped article by means of a mold having a temperature of at least 70° C. and at most 120° C.

A display device includes a display panel including a main display surface and a first sub-display surface that protrudes from one side of the main display surface, an adhesive layer disposed below the display panel, and a thermoforming film disposed below the adhesive layer, and the first sub-display surface may include a first top surface and a first side surface that defines a predetermined angle with the first top surface.

Disclosed herein are a thermoplastic resin sheet having excellent mechanical strength and excellent conformability during molding, a laminated sheet using such a thermoplastic resin sheet, and a molded body. The thermoplastic resin sheet includes a thermoplastic resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The laminated sheet includes a base layer containing a polyolefin resin and the thermoplastic resin sheet bonded to one surface of the base layer. The molded body includes a base body containing a polyolefin resin and the thermoplastic resin sheet or the laminated sheet bonded to one surface of the base body.

The invention relates to a tube head (1, 2) intended to form a packaging, the head (3, 6) being intended to be welded to a tubular skirt (8, 9) in order to form the said packaging, and the tube head (1 2) being thermoformed from a sheet (20, 21). The invention also relates to a method for manufacturing such a tube head (1, 2) and a tube with said head (3, 6).

Described herein are microplates having wells with ultra-thin walls and methods of forming thereof. The microplates can be made by thermoforming processes that use ultrasound, electricity, etc., to heat a thin polymer sheet or film prior to molding. Vacuum can be optionally applied to help form or shape the wells.

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine. Prior to cutting the continuously extruded strip-shape softened resin sheet (S) to the unit resin sheet (U) , the slits C.sub.1, C.sub.2, C.sub.3, C.sub.4 and C.sub.5 which promote the molding to the press molded part from the unit resin sheet (U) (improve an inflow property of the material) are formed by a cutter which is upwardly and downwardly driven by an air cylinder at a portion P.sub.3 in which the material therein is out of a range of the press molded products P.sub.1 and P.sub.2 obtained by press-molding the press molded product by using the press molding machine and becomes a scrap. The inflow property of the resin material for vertical walls and embossment portions when press-molding is improved and the defects of the product can be prevented.

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U). In the second furnace 86, the unit resin sheet (U) is stopped and is rapidly heated by the middle-infrared ray. By efficiently heating the unit resin sheet (U), a cycle time can be shortened and the production speed can be improved.

A thermoforming device includes two conveying units, a heating unit, a heat treatment unit and a forming unit. The conveying units define a clamp space and are adapted to move a raw material in a conveying direction. The heating unit is disposed at one side of the clamp space along a first axis, and includes a plurality of heating subunits adapted for heating the raw material. The heat treatment unit abuts against the heating base, and includes a plurality of temperature control subunits adapted for adjusting the temperature of the raw material. The forming unit is disposed proximate to the heat treatment unit and is adapted for forming the shape of the raw material.

Provided is a resin sheet for thermoforming, the resin sheet containing a poly(3-hydroxybutyrate) resin. A difference between a melting point peak temperature and a melting point peak end temperature in differential scanning calorimetry analysis of the poly(3-hydroxybutyrate) resin is 10° C. or more. The sheet has a thickness of 0.15 to 1 mm. The melt viscosity of the poly(3-hydroxybutyrate) resin at 160° C. is preferably 10000 poise or more.

Methods to produce thermoformed implants comprising poly-4-hydroxybutyrate homopolymer, copolymer, or blend thereof, including surgical meshes, have been developed. These thermoforms are preferably produced from porous substrates of poly-4-hydroxybutyrate homopolymer or copolymer thereof, such as surgical meshes, by vacuum membrane thermoforming. The porous thermoformed implant is formed by placing a porous substrate of poly-4-hydroxybutyrate homopolymer or copolymer thereof over a mold, covering the substrate and mold with a membrane, applying a vacuum to the membrane so that the membrane and substrate are drawn down on the mold and tension is applied to the substrate, and heating the substrate while it is under tension to form the thermoform. The method is particularly useful in forming medical implants of poly-4-hydroxybutyrate and copolymers thereof, including hernia meshes, mastopexy devices, breast reconstruction devices, and implants for plastic surgery, without exposing the resorbable implants to water and without shrinking the porous substrate during molding.