A composite article assembly arrangement includes an all-in-one assembly station for supporting certain two-workpiece or composite article assembly methodologies with a view toward a preferred lid assembly application. The all-in-one assembly station includes a stationary main base plate, opposed intermediate compactor plates, and opposed outer plates, which compactor plates and outer plates are movable relative to the stationary main base plate. One or more continuous webs bearing thermoformed first and second workpieces are directed through the assembly station, which assembly station operates to both separate the first and second workpieces from the web(s) as directed therethrough and assemble the first and second workpieces in one clapping movement of the compactor plates and outer plates relative to the main base plate. The main base plate comprises an axial alignment chamber or cavity that operates to mechanically or structurally maintain axial alignment of the first and second workpieces during workpiece assembly.

A flipper assembly that can be used with a package-producing mold, for instance, a mold that is used during thermoforming procedures. The flipper assembly includes a base mounted to the mold, a flipper arm pivotably connected to the base between a first position where the arm is substantially perpendicular to the height of the base and a second position where the arm is substantially parallel to the height of the base, and a spring mounted to the base and the flipper arm. During the thermoforming process, the flipper arm forms an undercut of finger into the package, which improves the stability and strength of the package. The flipper arm is moved between first and second positions based on linear extension and retraction of the spring.

A method for the crystallization of a film made of a thermoplastic film material, in particular a CPET material, to form a product in which a crystallization process is initiated by shaping the thermoplastic film material within a molding tool. A main crystallization of the crystallization process is carried on outside of the molding tool.

To guard against injury to persons engaging the trim edges of a hinged container, a protective flap extends from the lid on either end of the axial hinge. The flaps extend from the corners of the lid adjacent respective trim edges of the hinge. The flaps have a rounded bottom portion which is extended past the axial hinge line. The curved structure of the protective flaps helps to gently deflect objects, such as fingers, away from any sharply angled trim edges of the hinge, thereby guarding handlers from accidental injury.

Embodiments relate to automating removal of an untrimmed shell from a mold. In one embodiment, a shell removal device includes a body and a platform disposed within the body. The platform is configured to secure a mold that has an untrimmed shell formed over the mold. The shell removal device further includes a cover configured to secure the untrimmed shell to an upper surface of one or more sidewalls of the body and provide a seal between a lower surface of the untrimmed shell and the upper surface of the one or more sidewalls of the body. The shell removal device may include a media inlet in the body to permit pressurized media into the interior of the body to cause a pressure differential between an upper surface of the untrimmed shell and the lower surface of the untrimmed shell to cause the untrimmed shell to release from the mold.

A composite article assembly arrangement includes an all-in-one assembly station for supporting certain two-workpiece or composite article assembly methodologies with a view toward a preferred lid assembly application. The all-in-one assembly station includes a stationary main base plate, opposed intermediate compactor plates, and opposed outer plates, which compactor plates and outer plates are movable relative to the stationary main base plate. One or more continuous webs bearing thermoformed first and second workpieces are directed through the assembly station, which assembly station operates to both separate the first and second workpieces from the web(s) as directed therethrough and assemble the first and second workpieces in one clapping movement of the compactor plates and outer plates relative to the main base plate. The main base plate comprises an axial alignment chamber or cavity that operates to mechanically or structurally maintain axial alignment of the first and second workpieces during workpiece assembly.

The present disclosure relates to 3-dimensional (3D) articles with a printed fabric skin that provides an aesthetic appearance to the 3D articles. The printed fabric skin may be a photograph that is printed on a fabric material, which is then applied to a base material to form the 3D article. Registration markers are used to align features of the printed fabric material with corresponding textured features of the 3D body of the article. This provides a light-weight article (such as a decoy) with a 3D shape and texture and image quality printed fabric skin.

A highly flexible thermoformed stand-up dispensing package for a flowable material that is produced from one or more highly flexible heat-sealable polymeric sheets is formed with a trapezoidal front wall and opposing back wall and is dimensional and configured so that the corner of the package formed by the intersection of the top and the projecting side wall, or walls, that extend at an obtuse angle from the base is removable along a weakened tear line that is positioned upon removal to provide an integral pour spout for the controlled dispensing of the flowable material; and the container portion of the package is dimensioned to (1) maintain the center of gravity of the flowable material in the package over the base wall when the base wall of the filled package is in contact with a horizontal surface, and (2) to maintain the level of flowable material in the opened package is below the opened integral pour spout.

An improved open mouthed container having a profiled upper periphery about the mouth, and comprising a base, and a peripheral sidewall extending generally upwards from the base, wherein the profiled upper periphery comprises a rim region, and the rim region extending outwardly and downwardly from the peripheral sidewall of the improved open mouthed container.

Provided is a method of thermoforming a molding material to have a bent portion and a flat portion extending from the bent portion. The method includes: placing the molding material on a bending mold, the bending mold having a curved surface; and forming the bent portion of the molding material by heating a portion of the molding material at least to a fluidization temperature such that the portion of the molding material bends due to the weight of the flat portion of the molding material to form the bent portion according to a shape of the bending mold.