In an embodiment, a paint roller manufacturing system and method uses a fabric-coating applicator to apply a fabric adhesive onto a portion of a perforated paint roller cover fabric material having a plurality of perforations through which adhesive may flow, and into the plurality of perforations and into interstitial spaces of the fabric material, to yield a length of coated fabric. An inner strip and an outer strip are wound about a mandrel in offset relation. A strip-coating applicator is used to apply a strip adhesive to the outer strip as it is wound about the mandrel. Simultaneously with the step of applying the strip adhesive to the outer strip, a portion of the coated paint roller fabric material is received at the outer strip and the length of coated fabric is wound about at least the outer strip to form a paint roller tube.

A paint roller manufacturing system and method are described. In an embodiment, an inner strip of material and an outer strip of material are wound about a mandrel in offset relation. The inner strip of material and the outer strip of material each comprise material that results in a final paint roller which shrinks by less than 2.5 percent of the final paint roller axial length, or which has shrinkage that varies by less +/−0.1%, upon hardening and setting. An adhesive is applied to at least a portion of the outer strip as it is wound about the mandrel. A length of fabric is wound about at least the outer strip to form a paint roller tube, and compression is applied to the paint roller tube while advancing the paint roller tube in a direction parallel to the mandrel. A precision measuring or sensing device is used to control a cutting device causing the cutting device to cut the advancing paint roller tube into pre-selected lengths prior to the paint roller tube hardening and setting.

Methods of forming composite materials, which may include filament winding two or more carbon nanotube yarns to form one or more material layers, contacting the yarns with a resin, and applying one or more stretching forces to the material layers. Composite materials also are provided.

A paint roller manufacturing system and method are described. In an embodiment, an inner strip of material and an outer strip of material are wound about a mandrel in offset relation. The inner strip of material and the outer strip of material each comprise material that results in a final paint roller which shrinks by less than 2.5 percent of the final paint roller axial length, or which has shrinkage that varies by less +/0.1%, upon hardening and setting. An adhesive is applied to at least a portion of the outer strip as it is wound about the mandrel. A length of fabric is wound about at least the outer strip to form a paint roller tube, and compression is applied to the paint roller tube while advancing the paint roller tube in a direction parallel to the mandrel. A precision measuring or sensing device is used to control a cutting device causing the cutting device to cut the advancing paint roller tube into pre-selected lengths prior to the paint roller tube hardening and setting.

A flexible hose assembly includes a length of tubular hose formed from a spiral-wrapped layer of polymer material. A helical stiffener is disposed on an outer surface of the tubular hose. The helical stiffener comprises an elastomer material that is configured to bond or adhere to the polymer material of the tubular hose.

In an embodiment, a paint roller manufacturing system and method uses a fabric-coating applicator to apply a fabric adhesive onto a portion of a perforated paint roller cover fabric material having a plurality of perforations through which adhesive may flow, and into the plurality of perforations and into interstitial spaces of the fabric material, to yield a length of coated fabric. An inner strip and an outer strip are wound about a mandrel in offset relation. A strip-coating applicator is used to apply a strip adhesive to the outer strip as it is wound about the mandrel. Simultaneously with the step of applying the strip adhesive to the outer strip, a portion of the coated paint roller fabric material is received at the outer strip and the length of coated fabric is wound about at least the outer strip to form a paint roller tube.

A method of providing a post includes providing an inner member, and providing an outer tubular layer of polymer or plastic around the inner member, the outer tubular layer including an outer surface having a surface roughness Ra of at least 3 m. A post is also provided.

A method for manufacturing a flexible air duct includes: winding a strip made from fabric over a turn around the core with a non-zero angle of incidence , considering the direction of travel of the strip relative to a plane perpendicular to the axis of the core, so that one edge of the strip is covered by overlapping of the other edge of the part of the strip approaching the core, rotating the strip around the core, continuously joining the two overlapping edges together by means of a sewing head or a welding head or a gluing head, provided with means for translating the fabric, characterized in that it consists of using the means for translating the fabric in order to continuously wind the strip around the core.

In an embodiment, a paint roller manufacturing system and method uses a fabric-coating applicator to apply a fabric adhesive onto a portion of a perforated paint roller cover fabric material having a plurality of perforations through which adhesive may flow, and into the plurality of perforations and into interstitial spaces of the fabric material, to yield a length of coated fabric. An inner strip and an outer strip are wound about a mandrel in offset relation. A strip-coating applicator is used to apply a strip adhesive to the outer strip as it is wound about the mandrel. Simultaneously with the step of applying the strip adhesive to the outer strip, a portion of the coated paint roller fabric material is received at the outer strip and the length of coated fabric is wound about at least the outer strip to form a paint roller tube.

A filament winding apparatus winds, around a workpiece, a fiber bundle formed by bundling a plurality of fibers. The filament winding apparatus includes a widening roller that rotates while making contact with the fiber bundle that is being conveyed. The widening roller has, provided on the peripheral surface, a plurality of projecting ridges extending in the axial direction, the projecting ridges being arranged side by side in the circumferential direction. The projecting ridges make contact with the fiber bundle to thereby widen the fiber bundle.