Patent classifications
B29C53/60
System and method for conditioning paint-roller cover fabric
A system and method are provided for conditioning paint roller cover fabric inline in a continuous paint roller manufacturing process. The system and method provide an inline fabric conditioning unit upstream of the point in the process that the paint roller fabric cover strip is wrapped about the outer side of the outer strip, the fabric conditioning unit including a fabric conditioning device that conditions the paint roller fabric cover strip as it is being fed towards the outer side of the outer strip. The fabric conditioning unit may be used to perforate the fabric, to remove loose fibers from the fabric side of the paint roller fabric cover, to buff the paint roller fabric, and to orient the paint roller cover fibers. The continuous paint roller manufacturing process includes steps of feeding an inner strip and an outer strip towards a mandrel, wrapping the inner strip and the outer strip about the mandrel in offset relation, applying a strip adhesive to at least a portion of an outer side of the inner strip and at least a portion of an outer side of the outer strip, feeding a paint roller fabric cover strip having a fabric side and a backing side towards the outer side of the outer strip, the fabric side comprising loose fibers and attached fibers, forming a paint roller tube by wrapping the paint roller fabric cover strip about the outer strip at a point in the process after the strip adhesive has been applied to the outer side of the outer strip such that the backing side contacts the strip adhesive, applying compression to the paint roller tube, and cutting the paint roller tubes into like lengths.
System and method for conditioning paint-roller cover fabric
A system and method are provided for conditioning paint roller cover fabric inline in a continuous paint roller manufacturing process. The system and method provide an inline fabric conditioning unit upstream of the point in the process that the paint roller fabric cover strip is wrapped about the outer side of the outer strip, the fabric conditioning unit including a fabric conditioning device that conditions the paint roller fabric cover strip as it is being fed towards the outer side of the outer strip. The fabric conditioning unit may be used to perforate the fabric, to remove loose fibers from the fabric side of the paint roller fabric cover, to buff the paint roller fabric, and to orient the paint roller cover fibers. The continuous paint roller manufacturing process includes steps of feeding an inner strip and an outer strip towards a mandrel, wrapping the inner strip and the outer strip about the mandrel in offset relation, applying a strip adhesive to at least a portion of an outer side of the inner strip and at least a portion of an outer side of the outer strip, feeding a paint roller fabric cover strip having a fabric side and a backing side towards the outer side of the outer strip, the fabric side comprising loose fibers and attached fibers, forming a paint roller tube by wrapping the paint roller fabric cover strip about the outer strip at a point in the process after the strip adhesive has been applied to the outer side of the outer strip such that the backing side contacts the strip adhesive, applying compression to the paint roller tube, and cutting the paint roller tubes into like lengths.
MACHINE AND METHOD FOR PAINT-ROLLER MANUFACTURING WITH INTEGRATED FINAL CUTTING ONLINE
A paint roller manufacturing system and method are described. In an embodiment, an inner strip of material and an outer strip of material are wound about a mandrel in offset relation. The inner strip of material and the outer strip of material each comprise material that results in a final paint roller which shrinks by less than 2.5 percent of the final paint roller axial length, or which has shrinkage that varies by less +/0.1%, upon hardening and setting. An adhesive is applied to at least a portion of the outer strip as it is wound about the mandrel. A length of fabric is wound about at least the outer strip to form a paint roller tube, and compression is applied to the paint roller tube while advancing the paint roller tube in a direction parallel to the mandrel. A precision measuring or sensing device is used to control a cutting device causing the cutting device to cut the advancing paint roller tube into pre-selected lengths prior to the paint roller tube hardening and setting.
MACHINE AND METHOD FOR PAINT-ROLLER MANUFACTURING WITH INTEGRATED FINAL CUTTING ONLINE
A paint roller manufacturing system and method are described. In an embodiment, an inner strip of material and an outer strip of material are wound about a mandrel in offset relation. The inner strip of material and the outer strip of material each comprise material that results in a final paint roller which shrinks by less than 2.5 percent of the final paint roller axial length, or which has shrinkage that varies by less +/0.1%, upon hardening and setting. An adhesive is applied to at least a portion of the outer strip as it is wound about the mandrel. A length of fabric is wound about at least the outer strip to form a paint roller tube, and compression is applied to the paint roller tube while advancing the paint roller tube in a direction parallel to the mandrel. A precision measuring or sensing device is used to control a cutting device causing the cutting device to cut the advancing paint roller tube into pre-selected lengths prior to the paint roller tube hardening and setting.
A MOLD FOR AN APPARATUS TO PRODUCE PLASTIC PIPE AND METHOD TO USE IT
The invention is a mold (100) of an apparatus to produce plastic pipe that consists of the body (2) that has been supported to its place, the roll like roll organs (1.1) that have been supported to the body by the roll organs (3) that have been set to move the plastic pipe axially in its production process, additionally, it consists of at least four chain organs (1) the chains (1) of each of which consist of the mentioned roll organs and joints (1.4) between them where each chain has been set to go round at least two chain wheels (1.2, 1.3) and each joint has been supported at the ends of its axis (1.6) to at least two like conductors (1.7) that have been set to conduct the mentioned circular motion of the chain and the conductors of each chain organ contain a part that is essentially in the same direction as the center axis (C) of the mold and the roll organ center axes that are in the place of these parts are in the same center line as the mold center axis and the mentioned roll organs have been set to be in contact with the inside surface or the outside surface of the plastic pipe during the production of the plastic pipe and at least one chain wheel of each chain organ has been set to be powered to rotate by motor power around its axis at such a speed and in such a direction that the roll organs that are in chain in the before mentioned position are able to move in the direction of the production of the plastic pipe at its production speed.
HIGH-PRESSURE TANK MANUFACTURING METHOD
There is provided a high-pressure tank manufacturing method that ensures a shorten heating period compared with a conventional one and eliminates a need for taking out a material for heating after heating. A high-pressure tank manufacturing method includes: disposing a conductive heating material on an outer periphery of a resin liner; winding a conductive fiber with which thermosetting resin is impregnated around the outer periphery of the resin liner on which the heating material is disposed; and heating the heating material and the fiber on the outer periphery of the resin liner by induction heating to harden the thermosetting resin.
MANDREL STRUCTURE AND MANUFACTURING METHOD THEREOF
A mandrel structure for use in manufacturing a fiber reinforced resin vessel by a filament winding process, includes: a shaft having a pair of axial ends configured to be supported by a drive unit; a mandrel having the shaft passed therethrough; and a pair of fittings having the shaft passed therethrough and projecting axially from respective axial ends of the mandrel. The mandrel is formed as a hollow shell made of a water-soluble material, and includes a pair of shaft holes receiving the shaft therein, and a receiving recess formed in a part of the mandrel surrounding each shaft hole and configured to engage the corresponding fitting in a rotationally fast manner.
TANK MANUFACTURING METHOD AND TANK
A tank including a liner; a reinforcing layer formed of fiber reinforced resin that is arranged on the liner; a label arranged on the reinforcing layer; and a surface layer formed of glass fiber reinforced resin that is arranged to cover the label. The reinforcing layer includes an inner layer, and an outer layer having a cover rate smaller than the inner layer and smaller than 100%, the cover rate being a percentage of a volume occupied by the fiber reinforced resin in space of the reinforcing layer, and the outer layer being arranged on the inner layer, and at least a part of the label is embedded in the reinforcing layer.
High pressure pipe and method for producing such pipe
A high-pressure pipe comprises an inner liner (1), an outer coating layer (6) and a reinforcement layer (2, 5) positioned between the inner liner and the outer coating layer. The reinforcement layer has helically wound strips (2, 5) which each comprise a matrix (4) and fibers (3) embedded in the matrix; the fibers consist of a multitude of twisted high-strength filaments. With an aim of providing a relatively high bending flexibility, the filaments of a fiber are sized filaments obtained by subjecting the filaments to a sizing operation.
APPARATUS AND METHOD FOR CONTINUOUSLY PRODUCING REINFORCED PLASTIC PIPE USING TRANSFER FILM
An apparatus and a method enable continuous production of a reinforced plastic pipe using a transfer film. The transfer film moves at a predetermined speed in the longitudinal direction and is arranged to be in close contact with a circumferential surface of a base mold which winds glass fiber wound around the outer circumferential surface thereof using a filament winding method to mold a reinforced plastic pipe, such that the reinforced plastic pipe molded with the moving transfer film is moved forward, thereby being capable of continuously producing a reinforced plastic pipe with a desired length without breakage. The apparatus includes a rotary axial pipe; a base mold; a transfer film feeding part; and a transfer film withdrawing part. The method for continuously producing a reinforced plastic pipe includes a transfer film adhering step; a transfer film forced moving step; and a pipe cutting and separating step.