A method of manufacturing an optically anisotropic polymer thin film includes forming a composite structure that includes a polymer thin film and a high Poisson's ratio polymer thin film disposed directly over the polymer thin film, attaching a clip array to opposing edges of the composite, the clip array including a plurality of first clips slidably disposed on a first track located proximate to a first edge of the composite and a plurality of second clips slidably disposed on a second track located proximate to a second edge of the composite, applying a positive in-plane strain to the composite along a transverse direction by increasing a distance between the first clips and the second clips, and decreasing an inter-clip spacing amongst the first clips and amongst the second clips along a machine direction, wherein the high Poisson's ratio polymer thin film applies a negative in-plane strain to the polymer thin film along the machine.

A polymer layer includes a first in-plane refractive index extending along a first direction of the polymer layer, a second in-plane refractive index less than the first in-plane refractive index extending along a second direction of the polymer layer orthogonal to the first direction, a third refractive index along a direction orthogonal to both the first direction and the second direction, and a plurality of wrinkles extending along a surface of the polymer layer, where a difference between the first in-plane refractive index and the second in-plane refractive index is at least approximately 0.05, and the third refractive index is greater than the second in-plane refractive index.

A polymer layer includes a first in-plane refractive index extending along a first direction of the polymer layer, a second in-plane refractive index less than the first in-plane refractive index extending along a second direction of the polymer layer orthogonal to the first direction, a third refractive index along a direction orthogonal to both the first direction and the second direction, and a plurality of wrinkles extending along a surface of the polymer layer, where a difference between the first in-plane refractive index and the second in-plane refractive index is at least approximately 0.05, and the third refractive index is greater than the second in-plane refractive index.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

The present disclosure relates to methods for assembling elastic laminates that may be used to make absorbent article components. Particular aspects of the present disclosure involve providing a first substrate and a second substrate, the first substrate and the second substrate, each having a width in a cross direction; providing an activated elastic material; elongating the activated elastic material; and ultrasonically bonding the first substrate together with the second substrate with the elongated activated elastic material positioned between the first substrate and the second substrate.

In one example embodiment, a laminated film includes an extruded ribbed first film portion that includes multiple ribs, where consecutive ribs are separated by webs that are integral with the ribs. The laminated film also includes an un-ribbed second film portion, and a region of discontinuous lamination between the first film portion and the second film portion. The region of discontinuous lamination includes multiple regions where the first and second film portions are bonded together, and multiple regions where the first and second film portions are not bonded together.

A film (50) processing apparatus (20) including a film stretching device (22) and a take-away device (24). The take-away device receives the film after the stretching device and transports the film along a conveying region in a direction of transport (X). The take-away device includes opposing, first and second conveyor assemblies. The first conveyor assembly has a continuous belt driving a plurality of discrete pads (180a, 180b). Each pad forms a contact face (194a, 194b) extending between leading (200b) and trailing edges (202a). The pads are configured and arranged such that the trailing edge (202a) of a first pad (180a) overlaps the leading edge (200b) of an immediately adjacent second pad (180b) as the first and second pads traverse the conveying region. The overlap is characterised by a line (322) perpendicular to the direction of transport passing at any given moment through the first and second pads. A shape of the contact face can define a major central axis that is non-perpendicular and non-parallel with the direction of transport. The invention also relates to a method of processing a film using such an apparatus.

A film (50) processing apparatus (20) including a film stretching device (22) and a take-away device (24). The take-away device receives the film after the stretching device and transports the film along a conveying region in a direction of transport (X). The take-away device includes opposing, first and second conveyor assemblies. The first conveyor assembly has a continuous belt driving a plurality of discrete pads (180a, 180b). Each pad forms a contact face (194a, 194b) extending between leading (200b) and trailing edges (202a). The pads are configured and arranged such that the trailing edge (202a) of a first pad (180a) overlaps the leading edge (200b) of an immediately adjacent second pad (180b) as the first and second pads traverse the conveying region. The overlap is characterised by a line (322) perpendicular to the direction of transport passing at any given moment through the first and second pads. A shape of the contact face can define a major central axis that is non-perpendicular and non-parallel with the direction of transport. The invention also relates to a method of processing a film using such an apparatus.

This disclosure relates to an article (e.g., a vapor-permeable, substantially water-impermeable multilayer article) that includes a nonwoven substrate and a film supported by the nonwoven substrate. The film includes a polyolefin, a nanoclay, and a pore-forming filler.

This disclosure relates to an article (e.g., a vapor-permeable, substantially water-impermeable multilayer article) that includes a nonwoven substrate and a film supported by the nonwoven substrate. The film includes a polyolefin, a nanoclay, and a pore-forming filler.