A method of manufacturing a film (F1) including cavities and formed from a polymer in which a cavitating agent is dispersed, said method including a step of extruding the polymer through an extrusion die equipped with adjustment actuators for adjusting thickness of the extruded film, and a step of stretching (Str1) the film, as well as establishing a mapping function of the film on the basis of mass-per-unit-area profiles of the film before and after the stretching step, establishing a stretch profile of the film as stretched on the basis of said mapping function and of said transverse mass-per-unit-area profiles, and establishing a characteristic transverse profile that is characteristic of the film on the basis of said stretch profile and of a transverse profile of the concentration by mass of cavitating agent in the film as stretched that makes it possible to take into account the distribution of the cavities in the film; in which method said adjustment actuators are controlled as a function of said characteristic transverse profile.

This application is directed to new and/or improved MD and/or TD stretched and optionally calendered membranes, separators, base films, microporous membranes, battery separators including said separator, base film or membrane, batteries including said separator, and/or methods for making and/or using such membranes, separators, base films, microporous membranes, battery separators and/or batteries. For example, new and/or improved methods for making microporous membranes, and battery separators including the same, that have a better balance of desirable properties than prior microporous membranes and battery separators. The methods disclosed herein comprise the following steps: 1.) obtaining a non-porous membrane precursor; 2.) forming a porous biaxially-stretched membrane precursor from the non-porous membrane precursor; 3.) performing at least one of (a) calendering, (b) an additional machine direction (MD) stretching, (c) an additional transverse direction (TD) stretching, and (d) a pore-filling on the porous biaxially stretched precursor to form the final microporous membrane. The microporous membranes or battery separators described herein may have the following desirable balance of properties, prior to application of any coating: a TD tensile strength greater than 200 or 250 kg/cm.sup.2, a puncture strength greater than 200, 250, 300, or 400 gf, and a JIS Gurley greater than 20 or 50 s.

This application is directed to new and/or improved MD and/or TD stretched and optionally calendered membranes, separators, base films, microporous membranes, battery separators including said separator, base film or membrane, batteries including said separator, and/or methods for making and/or using such membranes, separators, base films, microporous membranes, battery separators and/or batteries. For example, new and/or improved methods for making microporous membranes, and battery separators including the same, that have a better balance of desirable properties than prior microporous membranes and battery separators. The methods disclosed herein comprise the following steps: 1.) obtaining a non-porous membrane precursor; 2.) forming a porous biaxially-stretched membrane precursor from the non-porous membrane precursor; 3.) performing at least one of (a) calendering, (b) an additional machine direction (MD) stretching, (c) an additional transverse direction (TD) stretching, and (d) a pore-filling on the porous biaxially stretched precursor to form the final microporous membrane. The microporous membranes or battery separators described herein may have the following desirable balance of properties, prior to application of any coating: a TD tensile strength greater than 200 or 250 kg/cm.sup.2, a puncture strength greater than 200, 250, 300, or 400 gf, and a JIS Gurley greater than 20 or 50 s.

One aspect of the present disclosure relates to a tissue integration device. The tissue integration device can be produced by forming a polymer mixture into a shape. The polymer mixture can include a polymer resin and a growth-promoting medium. Next, at least one polymer forming the polymer resin can be oriented in at least one direction. The shaped polymeric material can then be formed into the tissue integration device.

One aspect of the present disclosure relates to a tissue integration device. The tissue integration device can be produced by forming a polymer mixture into a shape. The polymer mixture can include a polymer resin and a growth-promoting medium. Next, at least one polymer forming the polymer resin can be oriented in at least one direction. The shaped polymeric material can then be formed into the tissue integration device.

A biaxially-oriented film for thermoforming is disclosed including at least 75% by weight polyethylene and at least 95% by weight polyolefins, based on the total mass of the film. The polyethylene has an elongation at break of at least 7 in the stress-strain diagram, wherein the stress-strain diagram is measured at a temperature of 10° C. below the melting point of the polyethylene and the melting point is determined by differential scanning calorimetry using a heating rate of 10° C. per minute. A process for producing such films and to the use thereof are disclosed. A process for producing shaped bodies from such films and to the shaped bodies themselves are disclosed.

Thin, self-supporting biaxially expanded polytetrafluoroethylene (ePTFE) membranes that have a high crystallinity index, high intrinsic strength, low areal density (i.e., lightweight), and high optical transparency are provided. In particular, the ePTFE membrane may have a crystallinity index of at least about 94% and a matrix tensile strength at least about 600 MPa in both longitudinal nd transverse directions. In addition, the ePTFE membrane is transparent or invisible to the naked eye through a complete conversion of the PTFE primary particles into fibrils. The ePTFE membrane may have a thickness per layer of less than 100 nm and a porosity reater than 50%. Further, the ePTFE membrane is stackable, which, in turn, may be used to control permeability, pore size, and/or bulk mechanical properties. The ePTFE membrane may be used to form composites, laminates, fibers, tapes, sheets, tubes, or three-dimensional objects. Additionally, the ePTFE membrane may be used in filtration applications.

An integral geogrid includes a plurality of interconnected, oriented strands having an array of openings therein that is produced from a coextruded multilayer polymer sheet starting material. By virtue of the construction, the coextruded multilayer sheet components provide a crystalline synergistic effect during extrusion and orientation of the integral geogrid, resulting in enhanced material properties that provide performance benefits to use of the integral geogrid in soil geosynthetic reinforcement.

An integral geogrid includes a plurality of interconnected, oriented strands having an array of openings therein that is produced from a coextruded multilayer polymer sheet starting material. By virtue of the construction, the coextruded multilayer sheet components provide a crystalline synergistic effect during extrusion and orientation of the integral geogrid, resulting in enhanced material properties that provide performance benefits to use of the integral geogrid in soil geosynthetic reinforcement.

Provided are a printing sheet having a coating layer for receiving ink on at least one surface of a substrate and having excellent printability, excellent adhesiveness between the substrate and the coating layer, and excellent antistatic performance and thus being less likely to cause troubles such as paper jams during printing, and further having excellent properties such as water resistance and weather resistance in a printing sheet; and a method for producing the same. The printing sheet includes a coating layer formed by blending (meth)acrylic ester-based resin particles in a proportion of 1% by mass or more and 10% by mass or less and clay in a proportion of 50% by mass or more and 70% by mass or less in a continuous phase made of an acrylic polymer.