Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

A resin sheet having hairlike bodies arranged regularly on at least one surface of an underlayer can be manufactured by forming the bodies by: melt extruding, from a die with an extrusion molding method, a thermoplastic resin having, on a log-log graph having elongational viscosity (t) (unit: Pa.Math.S) as measured at a strain rate of 0.5 (unit: S1) and at a temperature at which elongation is possible as the vertical axis and elongation time t (unit: S) as the horizontal axis, a region in which the slope (log /log t) in the interval 0.1<t<1.0 is no greater than 0.5 and by the temperature range wherein the adhesive force in probe tack measurement is 0.05-0.25 N/mm2 at least partially overlapping with the temperature at which elongation is possible; and casting using a transfer roll on which a relief process has been performed and a touch roll.

Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.

A sheet expressing a good tactile sensation and a molded product thereof. By configuring a resin sheet including hairlike bodies arranged regularly on at least one surface of an underlayer in which a continuous phase is formed without any structural boundary between the underlayer and the hairlike bodies, and the underlayer and the hairlike bodies have at least partially a crosslinked structure, a molded product expressing a good tactile sensation is obtained.

A method for modifying the wettability of a surface of an object can comprise forming on the surface of the object one or more arrays of nanofibers, wherein the one or more arrays of nanofibers includes nanofibers spaced along an X-axis and a Y-axis at the same or different intervals along either axis, the one or more arrays of nanofibers is integral with the object, and the nanofibers all have a base portion that is substantially normal to the surface. The intervals, diameter, and length of the nanofibers of the one or more arrays of nanofibers are selected so that the wettability of the surface for one or more predetermined liquids is increased or decreased relative to the wettability of the surface in the absence of the array of nanofibers.

A synthetic nonwoven fabric having bonded fibers forming channels surrounding unbonded fibers forming raised slip resistant spots. The fabric is made by extruding hot polymer through a spinneret die onto a moving belt to form a sheet of random fibers, which sheet undergoes a calendering process between a pair of heated rollers, one of which rollers having a plurality of cavities defined in its surface. The resulting fabric can be laminated and otherwise combined with other layers as desired to provide an end product having good slip resistant properties.

A method for manufacturing a fine hollow protruding article (1) according to the invention involves: a protrusion forming step of bringing a projecting mold part (11) that includes a heating means into contact from one surface (2D) side of a base sheet (2) including a thermoplastic resin, and, while softening, with heat, a contact section (TP) in the base sheet (2) where the projecting mold part (11) contacts the base sheet (2), inserting the projecting mold part (11) into the base sheet (2), to form a protrusion (3) that protrudes from the other surface (2U) side of the base sheet (2); a cooling step of cooling the protrusion (3) in a state where the projecting mold part (11) is inserted in an interior of the protrusion (3); and a release step of withdrawing the projecting mold part (11) from the interior of the protrusion (3) after the cooling step, to form the fine hollow protruding article (1).

A retaining device, includes a base (51) extending in a longitudinal direction and presenting a top face (511) and a bottom face (512); and a plurality of retaining elements extending from the top face (511) of the base (51), each of the retaining elements being formed by a stem (52) surmounted by a head (53), the stem (52) having a bottom end (521) connected to the base (51), and a top end (522) opposite from the bottom end (521), the head (53) surmounting the top end (522) of the stem (52), and having a bottom face facing towards the base and a top face opposite from the bottom face.

A synthetic nonwoven fabric having bonded fibers forming channels surrounding unbonded fibers forming raised slip resistant spots. The fabric is made by extruding hot polymer through a spinneret die onto a moving belt to form a sheet of random fibers, which sheet undergoes a calendering process between a pair of heated rollers, one of which rollers having a plurality of cavities defined in its surface. The resulting fabric can be laminated and otherwise combined with other layers as desired to provide an end product having good slip resistant properties.

A method of manufacturing an absorbent article. The method includes a first step of forming the absorbent body provided with the absorbent body concave portion; a second step of forming core embosses at least on both sides of the absorbent body concave portion by compressing the absorbent body from the skin-contacting side of the absorbent body; and a third step of stacking the liquid permeable topsheet on a top surface side of the absorbent body and forming the embossed portion.