Patent classifications
B29C64/194
Methods and apparatus for 3D printed hydrogel materials
There is provided a 3D printing system, methods, and materials for the 3D printing of objects that include a cured hydrogel material, an uncured hydrogel material, and a support material. The cured hydrogel material may define a scaffold for organs or other biological structures. The 3D printing system selectively deposits the hydrogel material and support material, dries the hydrogel material, and selectively applies a catalyst to the hydrogel material to selectively cure the hydrogel material. Once the 3D printing has completed, the uncured hydrogel material may be drained and the support material may be melted or dissolved leaving a scaffold of cured hydrogel material that may be infused with living cells of the desired organ or biological structure.
Methods and apparatus for 3D printed hydrogel materials
There is provided a 3D printing system, methods, and materials for the 3D printing of objects that include a cured hydrogel material, an uncured hydrogel material, and a support material. The cured hydrogel material may define a scaffold for organs or other biological structures. The 3D printing system selectively deposits the hydrogel material and support material, dries the hydrogel material, and selectively applies a catalyst to the hydrogel material to selectively cure the hydrogel material. Once the 3D printing has completed, the uncured hydrogel material may be drained and the support material may be melted or dissolved leaving a scaffold of cured hydrogel material that may be infused with living cells of the desired organ or biological structure.
Process for producing three dimensional structures
A method for producing a 3D structure, according g to which a composite conductive substrate (CCS) with a conductive layer and a non-conductive layer is provided and a conductive pattern is determined for each layer of the 3D structure. A first layer of non-conductive matter on the CCS is printed, such that the conductive pattern of the first layer left empty from the non-conductive matter. The empty conductive pattern is filled with conductive matter by electroplating and for each following layer, in turn, printing, on the previous layer, a layer of non-conductive matter, the conductive pattern of the present layer left empty from the non-conductive matter; plating non-conductive areas of the previous layer that are left uncoated with conductive matter; and filling the empty conductive pattern of the present layer with conductive matter by electroplating.
Process for producing three dimensional structures
A method for producing a 3D structure, according g to which a composite conductive substrate (CCS) with a conductive layer and a non-conductive layer is provided and a conductive pattern is determined for each layer of the 3D structure. A first layer of non-conductive matter on the CCS is printed, such that the conductive pattern of the first layer left empty from the non-conductive matter. The empty conductive pattern is filled with conductive matter by electroplating and for each following layer, in turn, printing, on the previous layer, a layer of non-conductive matter, the conductive pattern of the present layer left empty from the non-conductive matter; plating non-conductive areas of the previous layer that are left uncoated with conductive matter; and filling the empty conductive pattern of the present layer with conductive matter by electroplating.
Additive manufacturing roller within radiative heat transfer area
Some examples include a fusing system for an additive manufacturing machine including a carriage movable across a build zone along the x-axis, a thermic source mounted to the carriage, and a roller mounted to the carriage adjacent to the thermic source. A longitudinal section of an exterior surface of the roller is exposed to indirect heat from the thermic source. The roller is controlled to rotate during and outside of a spreading operation of the build material. The carriage is to maintain the roller within a radiative heat transfer area of the thermic source.
Additive manufacturing roller within radiative heat transfer area
Some examples include a fusing system for an additive manufacturing machine including a carriage movable across a build zone along the x-axis, a thermic source mounted to the carriage, and a roller mounted to the carriage adjacent to the thermic source. A longitudinal section of an exterior surface of the roller is exposed to indirect heat from the thermic source. The roller is controlled to rotate during and outside of a spreading operation of the build material. The carriage is to maintain the roller within a radiative heat transfer area of the thermic source.
Methods and apparatus for manufacturing and printing hollow spheres
Apparatus and methods for forming and printing hollow bodies from amorphous materials to form three-dimensional objects are provided. Apparatus provide a hollow body forming and printing machine, and methods for determining a desired amount of impact deformation for the hollow spheres, including calculating specific characteristics of the hollow spheres and the amorphous material, deriving a target viscosity range, adjusting the apparatus to satisfy the target viscosity range, and using the apparatus to form a plurality of hollow spheres with controlled deformation.
Methods and apparatus for manufacturing and printing hollow spheres
Apparatus and methods for forming and printing hollow bodies from amorphous materials to form three-dimensional objects are provided. Apparatus provide a hollow body forming and printing machine, and methods for determining a desired amount of impact deformation for the hollow spheres, including calculating specific characteristics of the hollow spheres and the amorphous material, deriving a target viscosity range, adjusting the apparatus to satisfy the target viscosity range, and using the apparatus to form a plurality of hollow spheres with controlled deformation.
METHOD AND MACHINE FOR MANUFACTURING PIECES MADE OF CERAMIC OR METALLIC MATERIAL BY THE TECHNIQUE OF ADDITIVE MANUFACTURING
The disclosed method includes selecting a suspension ceramic or metal photocurable composition (CPC or MPC); preparing a sacrificial organic material (SOM) forming a photocurable layer destroyed by heating; for manufacturing pieces, on the working tray, forming successive layers of SOM cured by irradiation, the one or more CPC or MPC-based pieces being manufactured by machining a recess in a layer of cured SOM; depositing the CPC or MPC within the recesses; curing the CPC or MPC to obtain a hard horizontal surface level with the adjacent layer of cured SOM, when forming each recess, it is delimited by previously defined patterns, the depth(s) selected in order to ensure the continuity of the one or more pieces to be manufactured; and obtaining one or more green pieces inserted in the SOM, which are subjected to debinding by heating in order to destroy the SOM in which they are trapped.
FUSING ELECTRONIC COMPONENTS INTO THREE-DIMENSIONAL OBJECTS VIA ADDITIVE MANUFACTURING PROCESSES
In an example, a method is described that includes building a first layer of a three-dimensional heterogeneous object in a first plurality of passes of an additive manufacturing system. An electronic component is inserted directly into the first layer. The electronic component is then fused to the first layer in a second plurality of passes of the additive manufacturing system.