B29C64/218

Method of making 3D printed objects by dispensing sequential layers of material

This method describes techniques to create 3D parts by dispensing a liquid polymer or slurry in evenly delivered layers, which are exposed to light from a visual display screen before the print platform upon which it is being built is moved one-layer thickness away and the process is repeated. The process of dispensing the photosensitive material is via a pumped system through a metering device that discharges and levels the material. Multiple dispensing devices can be arranged in sequence to deliver different materials, either multiple photosensitive dispensing heads or alternative mechanisms such as robocasting, fused deposition modelling or inkjet in addition to a photosensitive deposition head.

SELECTIVE LAYER DEPOSITION BASED ADDITIVE MANUFACTURING SYSTEM USING LASER NIP HEATING
20220355547 · 2022-11-10 ·

Disclosed are selective layer deposition based additive manufacturing systems and methods for printing a 3D part. Layers of a powder material are developed using one or more electrostatography-based engines. The layers are transferred for deposition on a part build surface. One or more lasers are used to heat a region of the part build surface and a developed layer near the nip roller entrance. The developed layer is then pressed into the part build surface.

SELECTIVE LAYER DEPOSITION BASED ADDITIVE MANUFACTURING SYSTEM USING LASER NIP HEATING
20220355547 · 2022-11-10 ·

Disclosed are selective layer deposition based additive manufacturing systems and methods for printing a 3D part. Layers of a powder material are developed using one or more electrostatography-based engines. The layers are transferred for deposition on a part build surface. One or more lasers are used to heat a region of the part build surface and a developed layer near the nip roller entrance. The developed layer is then pressed into the part build surface.

Method and apparatus for producing a three-dimensional article
11571748 · 2023-02-07 · ·

Apparatus for producing a three-dimensional object layer by layer using a powdery material which can be solidified by irradiating it with an energy beam, said apparatus comprising: a working area onto which layers of powdery material are to be placed; a powder storage unit, where said base surface is supporting a supply of powder in said powder storage unit; a powder distribution member, a pivoted powder pushing device for bringing a portion of powder from said base surface to a position between said distribution member and said working area, said distribution member further being arranged to be moveable towards and across the working area so as to distribute the portion of powder onto the working area, wherein a first portion of said pivoted powder pushing device is movable under said distribution member. An associated method and computer program product are also provided.

Method and apparatus for producing a three-dimensional article
11571748 · 2023-02-07 · ·

Apparatus for producing a three-dimensional object layer by layer using a powdery material which can be solidified by irradiating it with an energy beam, said apparatus comprising: a working area onto which layers of powdery material are to be placed; a powder storage unit, where said base surface is supporting a supply of powder in said powder storage unit; a powder distribution member, a pivoted powder pushing device for bringing a portion of powder from said base surface to a position between said distribution member and said working area, said distribution member further being arranged to be moveable towards and across the working area so as to distribute the portion of powder onto the working area, wherein a first portion of said pivoted powder pushing device is movable under said distribution member. An associated method and computer program product are also provided.

METHOD AND DEVICE FOR DETERMINING A DISTANCE IN AN ADDITIVE MANUFACTURING DEVICE

A method for determining a distance in an additive manufacturing device includes emitting a number of directed beams using a number of beam sources, detecting at least one of the directed beams from a first beam source using a first detector and generating a signal in dependence on the at least one beam impinging on the least one detector, wherein a recoating element is spatially arranged between the first beam source and the first detector, and determining a distance between a boundary of the recoating element and a surface of a building base and/or an article placed on the building base, based on the signal generated by the detector and using an evaluation unit.

METHOD AND DEVICE FOR DETERMINING A DISTANCE IN AN ADDITIVE MANUFACTURING DEVICE

A method for determining a distance in an additive manufacturing device includes emitting a number of directed beams using a number of beam sources, detecting at least one of the directed beams from a first beam source using a first detector and generating a signal in dependence on the at least one beam impinging on the least one detector, wherein a recoating element is spatially arranged between the first beam source and the first detector, and determining a distance between a boundary of the recoating element and a surface of a building base and/or an article placed on the building base, based on the signal generated by the detector and using an evaluation unit.

Supplying build material

According to one example there is provided an apparatus for supplying build material to a three-dimensional printing system. The apparatus comprises a rotatable vane.

Supplying build material

According to one example there is provided an apparatus for supplying build material to a three-dimensional printing system. The apparatus comprises a rotatable vane.

FAST LAYERED EXTRUSION FOR ADDITIVE MANUFACTURING
20230031400 · 2023-02-02 ·

An apparatus for three-dimensional (3D) printing of an object comprises a print head having at least one inlet for receiving material to be extruded and an outlet. The print head is configured, when the outlet is completely unblocked, to extrude a sheet of material of the width and height of the outlet. One or more actuators are positioned along the width of the print head and arranged to controllably block one or more sections along the width to prevent material from being extruded through the blocked sections, enabling selective extrusion of material through sections that are not blocked in order to selectively print a width of an entire layer of the object in a single pass. The print head and the object move relative to one another via one motion of the print head or of the object.