B29C64/277

Scalable and fast three dimensional printing system
11584085 · 2023-02-21 · ·

A three dimensional printing system includes a light engine having a spatial light modulator for curing individual layers of a photocure resin to form a three dimensional article of manufacture. The light engine is configured to: (1) receive a slice image that defines an array of energy values for curing a layer, (2) process the slice image to define an image frame compatible with the spatial light modulator, (3) receive an on signal, (4) activate the first light source in response to the on signal; (5) repeatedly send the first defined image frame to the first spatial light modulator during a defined cure time for the single layer of resin; (6) receive an off signal; (7) deactivate the first light source in response to the off signal; and (8) repeat steps (1)-(7) until the three dimensional article of manufacture is formed.

PROCESSES FOR THE CONVERSION OF MIXED OXYGENATES FEEDSTOCKS TO HYDROCARBON FUELS

A method for forming a desired hydrocarbon fuel product from a mixed oxygenate feedstock by utilizing chemical processes to form ketones from the oxygenate feed, upgrade the ketones, recycle selected upgraded ketones through the upgrading process to obtain a desired intermediate and hydrogenating the desired intermediate to obtain the desired hydrocarbon fuel product. In various alternative configurations and embodiments this can be accomplished in a number of ways, and originate in a number of different positions and occasions.

Low cost optical engine

Described examples include an optical device, having a light source with a light source output and a light integrator having a light integrator input and a light integrator output, the light integrator input optically coupled to the light source output, and the light integrator configured to provide divergent light at the light integrator output responsive to the light at the light source output. The optical device also has projection optics with an optics input and an optics output, the projection optics configured to project output light at the optics output responsive to modulated light at the optics input, in which a focal point of the optics input matches a divergence of the modulated light and a spatial light modulator optically coupled between the light integrator output and the optics input, the spatial light modulator configured to provide the modulated light responsive to the divergent light.

Low cost optical engine

Described examples include an optical device, having a light source with a light source output and a light integrator having a light integrator input and a light integrator output, the light integrator input optically coupled to the light source output, and the light integrator configured to provide divergent light at the light integrator output responsive to the light at the light source output. The optical device also has projection optics with an optics input and an optics output, the projection optics configured to project output light at the optics output responsive to modulated light at the optics input, in which a focal point of the optics input matches a divergence of the modulated light and a spatial light modulator optically coupled between the light integrator output and the optics input, the spatial light modulator configured to provide the modulated light responsive to the divergent light.

APPARATUS AND METHOD FOR PRODUCING A THREE-DIMENSIONAL WORK PIECE
20220355380 · 2022-11-10 ·

An apparatus for producing a three-dimensional work piece is provided. The apparatus comprises an irradiation unit comprising at least one scanning unit configured to scan a radiation beam over an uppermost layer of raw material powder to predetermined sites of the uppermost layer of the raw material powder in order to solidify the raw material powder at the predetermined sites. An axis corresponding to the radiation beam when it impinges on the uppermost layer of raw material powder at an angle of 90° is defined as a central axis for the scanning unit. The apparatus further comprises a control unit configured to receive work piece data indicative of at least one layer of the three-dimensional work piece to be produced, and assign at least a part of a contour of the layer of the three-dimensional work piece to the at least one scanning unit. According to a first aspect, the control unit is configured to generate control data for controlling the irradiation unit, the control data defining a scan strategy of the radiation beam such that for more than 50% of a predefined length, the radiation beam moves away from the central axis, the predefined length being defined as a length the radiation beam moves along the contour assigned to the at least one scanning unit, excluding sections concentric with regard to the central axis. Further, corresponding methods and computer program products are provided.

Method of making 3D printed objects using two distinct light sources
11491711 · 2022-11-08 · ·

This invention relates to the field of 3D printing used to make a 3D object where a 3D printed object is formed using electromagnetic radiation emitted from a visual display screen or emissive pixel array screen illuminated by radiation sources with effectively non-overlapping wavelength emission spectra with the effect of creating two different polymerised properties in the object.

Method of making 3D printed objects using two distinct light sources
11491711 · 2022-11-08 · ·

This invention relates to the field of 3D printing used to make a 3D object where a 3D printed object is formed using electromagnetic radiation emitted from a visual display screen or emissive pixel array screen illuminated by radiation sources with effectively non-overlapping wavelength emission spectra with the effect of creating two different polymerised properties in the object.

High productivity three-dimensional printer
11491712 · 2022-11-08 · ·

A system for manufacturing a three-dimensional article includes a resin vessel, a vertical movement mechanism, and a light engine. The resin vessel includes a lower opening closed by a transparent sheet. The vertical movement mechanism is for positioning a support tray which supports the three-dimensional article. The light engine is disposed below the transparent sheet and is configured to selectively harden layers of resin over a build plane above the transparent sheet. The light engine includes a light bar coupled to a lateral movement mechanism. The light bar includes an array of light emitting devices and a device for impinging upon the transparent sheet. The impingement maintains a proper operating distance H between the transparent sheet and the build plane.

High productivity three-dimensional printer
11491712 · 2022-11-08 · ·

A system for manufacturing a three-dimensional article includes a resin vessel, a vertical movement mechanism, and a light engine. The resin vessel includes a lower opening closed by a transparent sheet. The vertical movement mechanism is for positioning a support tray which supports the three-dimensional article. The light engine is disposed below the transparent sheet and is configured to selectively harden layers of resin over a build plane above the transparent sheet. The light engine includes a light bar coupled to a lateral movement mechanism. The light bar includes an array of light emitting devices and a device for impinging upon the transparent sheet. The impingement maintains a proper operating distance H between the transparent sheet and the build plane.

VOLUMETRIC THREE-DIMENSIONAL PRINTING METHODS INCLUDING A LIGHT SHEET AND SYSTEMS

The present invention relates to methods and systems for volumetric printing a three-dimensional object. The methods and systems include achieving polymerization in a photopolymerizable liquid at the intersection of a first optical projection of excitation light and second optical projection of excitation light comprising a sheet of excitation light.