A method for forming an object includes moving a recoat assembly (200) in a coating direction over a build material, wherein the recoat assembly (200) comprises a first roller (202) and a second roller (204) that is spaced apart from the first roller; rotating the first roller (202) of the recoat assembly in a counter-rotation direction, such that a bottom of the first roller moves in the coating direction; contacting the build material with the first roller of the recoat assembly, thereby fluidizing at least a portion of the build material; irradiating, with a front energy source (260) coupled to a front end of the recoat assembly, an initial layer of build material positioned in a build area; subsequent to irradiating the initial layer of build material, spreading the build material on the build area with the first roller, thereby depositing a second layer of the build material over the initial layer of build material; and subsequent to spreading the second layer of the build material, irradiating, with a rear energy source (262) positioned rearward of the front energy source, the second layer of build material within the build area.

An additive manufacturing system is provided, comprising a heating lamp assembly to apply heat to a build chamber of the manufacturing system at a higher energy density at a peripheral region of the build chamber relative to a central region of the build chamber, to compensate for heat losses and provide a more uniform temperature across the build chamber.

Methods and apparatus for the fabrication of solid three-dimensional objects from liquid polymerizable materials at high resolution. A material is coated on a film non-digitally, excess material is removed digitally, by laser, leaving an image of a layer to be printed, and the image is then engaged with existing portions of an object being fabricated and exposed to a non-digital UV curing light source. Since the only part of the process that is digital is the material removal, and this part is done by laser, the speed of printing and the robustness of the manufacturing process is improved significantly over conventional additive or 3D fabrication techniques.

A system is disclosed for additively manufacturing a composite structure. The system may include a head configured to discharge a continuous reinforcement that is at least partially coated with a matrix, and a housing trailing from the head and configured to at least partially enclose the continuous reinforcement after discharge. The system may also include a heat source disposed at least partially inside the oven, and a support configured to move the head during discharging.

A system is disclosed for additively manufacturing a composite structure. The system may include a head configured to discharge a continuous reinforcement that is at least partially coated with a matrix, and a housing trailing from the head and configured to at least partially enclose the continuous reinforcement after discharge. The system may also include a heat source disposed at least partially inside the oven, and a support configured to move the head during discharging.

In an example implementation, a method of 3D printing includes receiving a 3D object model that defines the shape of an object to be printed in a layer-by-layer build process, and determining a desired thermal profile based on the shape of the object. For each object layer, a fusing energy radiation pattern is determined based on the desired thermal profile, and an electromagnetic energy emitter array is controlled to deliver fusing energy to the object layer according to the energy radiation pattern.

In an example implementation, a method of 3D printing includes receiving a 3D object model that defines the shape of an object to be printed in a layer-by-layer build process, and determining a desired thermal profile based on the shape of the object. For each object layer, a fusing energy radiation pattern is determined based on the desired thermal profile, and an electromagnetic energy emitter array is controlled to deliver fusing energy to the object layer according to the energy radiation pattern.

The embodiment of the present invention provides a method for a 3-D projection printing system and a system thereof, more particularly to a system adopts both ways of look-up table and interpolation method to calibrate. The embodiment of the present invention provides a portable calibration fixture system and a flexible 3-D projection printing system in order to improve calibration precision, facilitate calibration and printing operations, increase printing effect and save cost.

The embodiment of the present invention provides a method for a 3-D projection printing system and a system thereof, more particularly to a system adopts both ways of look-up table and interpolation method to calibrate. The embodiment of the present invention provides a portable calibration fixture system and a flexible 3-D projection printing system in order to improve calibration precision, facilitate calibration and printing operations, increase printing effect and save cost.

In one example, a non-transitory processor readable medium with instructions thereon that when executed cause an additive manufacturing machine to inhibit build material in an overlying layer of build material from fusing with a first slice formed in an underlying layer of build material.