B29C64/321

METHOD OF FABRICATING AN ARTICLE BY FUSED FILAMENT FABRICATION
20220410469 · 2022-12-29 · ·

A method of fabricating an article by fused filament fabrication. The method comprises providing a filament (3) comprising a first set RF of reinforcement fibres (300), including a first reinforcement fibre (300A), surrounded, at least in part, with a first polymeric composition (30); forming a first discontinuity (310A) of a first set D1 of discontinuities (310) in the first reinforcement fibre (300A); and depositing the filament (3), including the first discontinuity (310A) of the first set D1 of discontinuities (310) formed in the first reinforcement fibre (300A), comprising softening, at least in part, the first polymeric composition (30) and solidifying the softened first polymeric composition (30); wherein depositing the filament (3), including the first discontinuity (310A) of the first set D1 of discontinuities (310) formed in the first reinforcement fibre 300A, comprises depositing the filament (30), including the first discontinuity (310A) of the first set D1 of discontinuities (310) formed in the first reinforcement fibre (300A), in a first arc (320) of a set of arcs A.

METHOD OF FABRICATING AN ARTICLE BY FUSED FILAMENT FABRICATION
20220410469 · 2022-12-29 · ·

A method of fabricating an article by fused filament fabrication. The method comprises providing a filament (3) comprising a first set RF of reinforcement fibres (300), including a first reinforcement fibre (300A), surrounded, at least in part, with a first polymeric composition (30); forming a first discontinuity (310A) of a first set D1 of discontinuities (310) in the first reinforcement fibre (300A); and depositing the filament (3), including the first discontinuity (310A) of the first set D1 of discontinuities (310) formed in the first reinforcement fibre (300A), comprising softening, at least in part, the first polymeric composition (30) and solidifying the softened first polymeric composition (30); wherein depositing the filament (3), including the first discontinuity (310A) of the first set D1 of discontinuities (310) formed in the first reinforcement fibre 300A, comprises depositing the filament (30), including the first discontinuity (310A) of the first set D1 of discontinuities (310) formed in the first reinforcement fibre (300A), in a first arc (320) of a set of arcs A.

NOZZLE CLOGGING DEFECT COMPENSATING METHOD FOR BINDER JETTING STACK MANUFACTURING MEANS

Provided is a nozzle clogging defect compensating method for compensating for a nozzle clogging defect appearing in a binder jetting stack manufacturing means. The nozzle clogging defect compensating method according to an embodiment of the present invention comprises the steps of: determining a defect occurrence region when a clogging defect of a nozzle used in the binder jetting stack manufacturing means occurs; determining whether compensation for the detect occurrence region is possible; when the compensation is possible, generating defect information and reflecting the defect information in an output code; setting a defect compensation region on the basis of the defect information; determining a defect compensation type of the defect compensation region; and reflecting a result of the determining in the output code. Accordingly, a replacement time and a replacement cost of an output head where the nozzle clogging defect has occurred can be saved, thereby reducing the unit production cost of a binder jetting type stack manufacturing output.

DRIVE SYSTEM FOR ADDITIVE MANUFACTURING

An additive manufacturing apparatus includes a stage configured to hold a component. A radiant energy device is operable to generate and project radiant energy toward the stage. An actuator is configured to change a relative position of the stage relative to the radiant energy device. A feed module is configured to support a feed roll of a resin support upstream of the stage about a feed mandrel. A first control device is operably coupled with the feed mandrel. A take-up module is configured to support a take-up roll of the resin support downstream of the stage about a take-up mandrel. A second control device is operably coupled with the take-up mandrel. A computing system is operably coupled with one or more sensors. The computing system is configured to provide commands to at least one of the first control device or the second control device to respectively rotate the first control device or the second control device to obtain a target tension on the resin support.

DRIVE SYSTEM FOR ADDITIVE MANUFACTURING

An additive manufacturing apparatus includes a stage configured to hold a component. A radiant energy device is operable to generate and project radiant energy toward the stage. An actuator is configured to change a relative position of the stage relative to the radiant energy device. A feed module is configured to support a feed roll of a resin support upstream of the stage about a feed mandrel. A first control device is operably coupled with the feed mandrel. A take-up module is configured to support a take-up roll of the resin support downstream of the stage about a take-up mandrel. A second control device is operably coupled with the take-up mandrel. A computing system is operably coupled with one or more sensors. The computing system is configured to provide commands to at least one of the first control device or the second control device to respectively rotate the first control device or the second control device to obtain a target tension on the resin support.

LOADING BUILD MATERIAL POWDER FOR A 3D PRINTER

In one example, a process for loading a build material powder supply container for 3D printing includes, with a floor of the supply container at or near a top of the supply container, dispensing build material powder into a loading chamber surrounding the top of the supply container and on to the floor, compacting powder in the loading chamber, and lowering the floor with the compacted powder into the supply container.

ADDITIVELY MANUFACTURING BIO-BASED CONDUCTIVE SHAPE MEMORY POLYMER MACOSTRUCTURE PARTS WITH HIGHLY ORDERED MICROSTRUCTURES

An additive manufacturing apparatus includes an additive manufacturing print head and a nozzle that receives a bio-based shape memory polymer material and a bio-based material. The nozzle extrudes the bio-based shape memory polymer material and the bio-based material onto a substrate to form a bio-based shape memory polymer part or product.

ADDITIVELY MANUFACTURING BIO-BASED CONDUCTIVE SHAPE MEMORY POLYMER MACOSTRUCTURE PARTS WITH HIGHLY ORDERED MICROSTRUCTURES

An additive manufacturing apparatus includes an additive manufacturing print head and a nozzle that receives a bio-based shape memory polymer material and a bio-based material. The nozzle extrudes the bio-based shape memory polymer material and the bio-based material onto a substrate to form a bio-based shape memory polymer part or product.

AIR DIFFUSION SYSTEM

The present disclosure relates to an air-diffusion system, a computer-implemented method of designing an air-diffusion system, an apparatus for additive manufacturing an air-diffusion system, and a method of additive manufacturing an air-diffusion system.

PLASTICIZING DEVICE, THREE-DIMENSIONAL SHAPING APPARATUS, AND INJECTION MOLDING APPARATUS
20220402210 · 2022-12-22 ·

A plasticizing device includes: a material storage unit having a charging port and configured to store pellet-shaped resin pellets; a plasticizing unit having a supply port in communication with the charging port and configured to plasticize at least a part of the resin pellets to generate a shaping material; a coupling pipe having a coupling path coupling the charging port and the supply port; a first material sensor configured to detect a remaining quantity of the resin pellets in the coupling path; and a control unit. The material storage unit includes a material supply mechanism configured to supply the resin pellets to the coupling path, and when the remaining quantity of the resin pellets detected by the first material sensor is less than a first reference value, the control unit controls the material supply mechanism to supply a predetermined quantity of the resin pellets to the coupling path.