A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head operatively connected to and moveable by the support. The print head may include a first supply configured to hold a liquid matrix, a second supply configured to hold a continuous reinforcement, and a wetting module configured to separately receive the liquid matrix and the continuous reinforcement from the first and second supplies, respectively, and to discharge a composite material including the continuous reinforcement wetted with the liquid matrix. The wetting module may include a body forming an internal chamber having an upstream open end and a downstream open end, an entrant nozzle disposed within the upstream open end and configured to receive the continuous reinforcement, and an exit nozzle disposed within the downstream closed end and configured to discharge the composite material.

A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head operatively connected to and moveable by the support. The print head may include a first supply configured to hold a liquid matrix, a second supply configured to hold a continuous reinforcement, and a wetting module configured to separately receive the liquid matrix and the continuous reinforcement from the first and second supplies, respectively, and to discharge a composite material including the continuous reinforcement wetted with the liquid matrix. The wetting module may include a body forming an internal chamber having an upstream open end and a downstream open end, an entrant nozzle disposed within the upstream open end and configured to receive the continuous reinforcement, and an exit nozzle disposed within the downstream closed end and configured to discharge the composite material.

A powder bed fusion system is provided. The system comprises a build area with a movable build plate. Two powder overflow and extraction (POE) chambers flank the build area on opposite sides. Two dispensing chambers flank the POE chambers, opposite the build area. Two reservoir chambers flank the dispensing chambers, opposite the POE chambers. A recoater device is configured to move build material from the dispensing chambers or reservoir chambers to the build area. An energy source is configured to generate an energy beam. An energy beam positioning device is configured to selectively direct the energy beam within the build area. A controller is programmed to control, according to a 3D model of a part, the energy source, energy beam positioning device, recoater device, build plate, and vertically movable plates within the POE chambers, dispensing chambers, and reservoir chambers.

The present disclosure relates generally to manufacturing pharmaceutical products using additive manufacturing technology. An exemplary printing system comprises: a material supply module for receiving a set of printing materials; a flow distribution module comprising a flow distribution plate, wherein the material supply module is configured to transport a single flow corresponding to the set of printing materials to the flow distribution plate; wherein the flow distribution plate comprises a plurality of channels for dividing the single flow into a plurality of flows; a plurality of nozzles, wherein the plurality of nozzles comprises a plurality of needle-valve mechanisms; one or more controllers for controlling the plurality of needle-valve mechanisms to dispense the plurality of flows based on a plurality of nozzle-specific parameters; and a printing platform configured to receive the dispensed plurality of flows, wherein the printing platform is configured to move to form a batch of the pharmaceutical product.

An apparatus is disclosed that includes a printer cartridge having a cartridge barrel for containing print material, an extruder having a nozzle and a lever arm, the lever arm including a plunger, the plunger having an inlet port, and a pneumatic system including a pneumatic piston, a solenoid valve and a Y-connector, wherein the pneumatic piston is configured to receive pressurized air from (1) the Y-connector to lower the lever arm to align the inlet port with an entry point of the extruder enabling print material to flow into the extruder through the inlet port, and (2) the solenoid valve to raise the lever arm to misalign the inlet port and the entry point to prevent additional print material to flow into the extruder. The apparatus further includes a build platform, and a plurality of rods and screws for guiding the extruder to dispense print material on the build platform.

An apparatus is disclosed that includes a printer cartridge having a cartridge barrel for containing print material, an extruder having a nozzle and a lever arm, the lever arm including a plunger, the plunger having an inlet port, and a pneumatic system including a pneumatic piston, a solenoid valve and a Y-connector, wherein the pneumatic piston is configured to receive pressurized air from (1) the Y-connector to lower the lever arm to align the inlet port with an entry point of the extruder enabling print material to flow into the extruder through the inlet port, and (2) the solenoid valve to raise the lever arm to misalign the inlet port and the entry point to prevent additional print material to flow into the extruder. The apparatus further includes a build platform, and a plurality of rods and screws for guiding the extruder to dispense print material on the build platform.

Direct ink write (DIW) printing of reactive resins presents a unique challenge due to the time-dependent nature of the rheological and chemical properties of the ink. As a result, careful print optimization or process control is important to obtain consistent, high quality prints. The present invention uses a flow-through characterization cell for in situ chemical monitoring of a resin ink during DIW printing. Additionally, in-line extrusion force monitoring can be combined with off-line post inspection using machine vision. By combining in-line spectroscopy and force monitoring, it is possible to follow reaction kinetics (for example, curing of a reactive resin) and viscosity changes during printing, which can be used for a closed-loop process control. Additionally, the capability of machine vision to automatically identify and quantify print artifacts can be incorporated on the printing line to enable real-time, AI-assisted quality control of the printed products. Together, these techniques can form the building blocks of an optimized process control strategy when complex reactive ink must be used to produce printed hardware.

A powder spreading apparatus includes a hopper having a first end, a second end opposite from the first end, a front wall, a rear wall opposite from the front wall, and a floor. The front wall, the rear wall, the first end, the second end, and the floor define an interior. An impeller is disposed within the interior of the hopper. The impeller includes a plurality of circumferentially spaced flutes and is configured to rotate about an impeller axis that extends from the first end of the hopper to the second end of the hopper to deposit powder onto a print area. A spreader rod is coupled to the hopper and extends along a spreader rod axis parallel to the impeller axis. The spreader rod is configured to rotate about the spreader rod axis to smooth the powder as it is deposited onto the print area. A powder spreading method is disclosed that operates an impeller to start depositing powder from a hopper into a print area located within a build box as a gantry moves the hopper in a first direction across the print area; operating a spreader rod to smooth out the powder on the print area as the gantry moves the hopper and the spreader rod across the print area in the first direction; and upon the gantry reaching a predetermined position in the print area, stopping the impeller to stop depositing the powder while continuing to operate the spreader rod.

A powder spreading apparatus includes a hopper having a first end, a second end opposite from the first end, a front wall, a rear wall opposite from the front wall, and a floor. The front wall, the rear wall, the first end, the second end, and the floor define an interior. An impeller is disposed within the interior of the hopper. The impeller includes a plurality of circumferentially spaced flutes and is configured to rotate about an impeller axis that extends from the first end of the hopper to the second end of the hopper to deposit powder onto a print area. A spreader rod is coupled to the hopper and extends along a spreader rod axis parallel to the impeller axis. The spreader rod is configured to rotate about the spreader rod axis to smooth the powder as it is deposited onto the print area. A powder spreading method is disclosed that operates an impeller to start depositing powder from a hopper into a print area located within a build box as a gantry moves the hopper in a first direction across the print area; operating a spreader rod to smooth out the powder on the print area as the gantry moves the hopper and the spreader rod across the print area in the first direction; and upon the gantry reaching a predetermined position in the print area, stopping the impeller to stop depositing the powder while continuing to operate the spreader rod.

A manufacturing apparatus includes: a table having a surface; a delivery unit including a heating unit that heats a filament, the delivery unit that delivers the filament toward the surface; a pressurizing unit disposed downstream of the delivery unit in a delivery direction of the filament, the pressuring unit that pressurizes the filament delivered to the surface against the surface; and a cutting unit that cuts the filament between the pressurizing unit and the heating unit in the delivery direction.