Systems and methods that prevent oxygen inhibition of a light-initiated polymerization reaction by forcing the oxygen away from the reaction surfaces. In some embodiments, oxygen is purged by bringing a planarizing surface (e.g., a thin transparent film and/or a transparent planar surface) into contact with a layer of UV curable material disposed on a workpiece and then moving the planarizing surface away from the workpiece once the UV material is cured.

Systems and methods that prevent oxygen inhibition of a light-initiated polymerization reaction by forcing the oxygen away from the reaction surfaces. In some embodiments, oxygen is purged by bringing a planarizing surface (e.g., a thin transparent film and/or a transparent planar surface) into contact with a layer of UV curable material disposed on a workpiece and then moving the planarizing surface away from the workpiece once the UV material is cured.

An example multi-dimensional component building system includes a first chamber having at least one base disposed therein, a second chamber adjacent to and in fluid communication with the first chamber through a first door, and a third chamber adjacent to and in fluid communication with the second chamber through a second door. The second chamber is fluidly sealed from the first chamber if the first door is in a closed position. The second chamber is configured to receive the at least one base via a first transfer mechanism if the fluid parameters of the first chamber are approximately equal to the fluid parameters of the second chamber. The second chamber includes a directed heat source and a build-up material configured to form a component on the at least one base by melting or sintering. The third chamber is fluidly sealed from the second chamber if the first door is in a closed position. The third chamber is configured to receive the at least one base, having a formed component disposed thereon, via a second transfer mechanism if the second door is in an open position. The fluid parameters of the second chamber are not substantially affected by fluid communication with the first chamber or the third chamber.

The invention relates to a device (1) for producing three-dimensional workpieces (15), comprising a carrier (7) for receiving raw material powder (9), a build chamber wall (11, 11a, 11b) which extend substantially vertically and which is adapted to laterally delimit and support the raw material powder (9) applied to the carrier (7); an irradiation unit (17) for selectively irradiating the raw material powder (9) applied to the carrier (7) with electromagnetic radiation or particle radiation in order to produce on the carrier (7) a workpiece (15) manufactured from the raw material powder (9) by an additive layer building method, wherein the irradiation unit (17) comprises at least one optical element; and a vertical movement device (31) which is adapted to move the irradiation unit (17) vertically relative to the carrier (7). The build chamber wall (11, 11a, 11b) and the carrier (7) are adapted to be connected to one another in a stationary manner during the vertical movement of the irradiation unit (17) so that the vertical movement takes place relative to the carrier (7) and relative to the build chamber wall (11, 11a, 11b).

The invention relates to a device (1) for producing three-dimensional workpieces (15), comprising a carrier (7) for receiving raw material powder (9), a build chamber wall (11, 11a, 11b) which extend substantially vertically and which is adapted to laterally delimit and support the raw material powder (9) applied to the carrier (7); an irradiation unit (17) for selectively irradiating the raw material powder (9) applied to the carrier (7) with electromagnetic radiation or particle radiation in order to produce on the carrier (7) a workpiece (15) manufactured from the raw material powder (9) by an additive layer building method, wherein the irradiation unit (17) comprises at least one optical element; and a vertical movement device (31) which is adapted to move the irradiation unit (17) vertically relative to the carrier (7). The build chamber wall (11, 11a, 11b) and the carrier (7) are adapted to be connected to one another in a stationary manner during the vertical movement of the irradiation unit (17) so that the vertical movement takes place relative to the carrier (7) and relative to the build chamber wall (11, 11a, 11b).

A hold and release platen system for use in extrusion-based additive manufacturing system includes a platen, a vacuum source and a pressurized air source. The platen has a surface including a plurality of holes therethrough. The vacuum source is configured to provide a vacuum through the plurality of holes, and the pressurized air source is configured to eject pressurized fluid through the plurality of holes. A method includes positioning a sheet substrate on the platen surface; pulling a vacuum through one or more holes in the platen surface to secure the sheet substrate; printing a part on the sheet substrate by moving a print head along a tool path and extruding material in the path; and ejecting pressurized air through the one or more holes to create an air bearing beneath the substrate thereby facilitating removal of the sheet substrate and the printed part from the platen.

A hold and release platen system for use in extrusion-based additive manufacturing system includes a platen, a vacuum source and a pressurized air source. The platen has a surface including a plurality of holes therethrough. The vacuum source is configured to provide a vacuum through the plurality of holes, and the pressurized air source is configured to eject pressurized fluid through the plurality of holes. A method includes positioning a sheet substrate on the platen surface; pulling a vacuum through one or more holes in the platen surface to secure the sheet substrate; printing a part on the sheet substrate by moving a print head along a tool path and extruding material in the path; and ejecting pressurized air through the one or more holes to create an air bearing beneath the substrate thereby facilitating removal of the sheet substrate and the printed part from the platen.

An additive manufactured part is formed as a solid body of material including additive manufacturing powder, binder material supporting the powder in the shape of the solid body, and strengthening resin infused within the solid body. The additive manufacturing powder can be sand. The infused resin can be a two-part resin wherein an inert gas is added to the mixture of the two parts of the two-part resin during mixing. The infused resin can be infused inwardly from the peripheral surface of the solid body and can penetrate partially or fully through the thickness of the solid body.

Disclosed embodiments relate to recoater systems for use with additive manufacturing systems. A recoater assembly may be adjustable along multiple degrees of freedom relative to a build surface, which may allow for adjustment of a spacing between the recoater assembly and the build surface and/or an orientation of the recoater assembly relative to an orientation of the build surface. In some embodiments, the recoater assembly may be supported by four support columns extending above the build surface, and attachments between the recoater assembly and the support columns may be independently adjustable to adjust the recoater relative to the build surface.

Devices for additive manufacturing of a three-dimensional object from powdered material include a main body providing an object forming chamber and, within a front wall, an opening for accessing the object forming chamber. A work surface delimits the object forming chamber and includes a build platform section for manufacturing thereon the three-dimensional object. A door is provided at the front wall and positionable in a closed state to seal the opening or in an opened state to provide access to the object forming chamber. The devices include a gas flow system for providing a gas flow across the build platform section and including a main body section extending within the main body and a door section being part of the door and including an opening structure arranged to release gas to, or to receive gas from, above the build platform section in the closed state of the door.