A method and apparatus for mass production of AR diffractive waveguides. Low-cost mass production of large-area AR diffractive waveguides (slanted surface-relief gratings) of any shape. Uses two-photon polymerization micro-nano 3D printing to realize manufacturing of slanted grating large-area masters of any shape (thereby solving the problem about manufacturing of slanted grating masters of any shape on the one hand, realizing direct manufacturing of large-size wafer-level masters on the other hand, and also having the advantages of low manufacturing cost and high production efficiency). Composite nanoimprint lithography technology is employed (in combination with the peculiar imprint technique and the composite soft mold suitable for slanted gratings) to solve the problem that a large-slanting-angle large-slot-depth slanted grating cannot be demolded and thus cannot be manufactured, and realize the manufacturing of the slanted grating without constraints (geometric shape and size).

A method and apparatus for mass production of AR diffractive waveguides. Low-cost mass production of large-area AR diffractive waveguides (slanted surface-relief gratings) of any shape. Uses two-photon polymerization micro-nano 3D printing to realize manufacturing of slanted grating large-area masters of any shape (thereby solving the problem about manufacturing of slanted grating masters of any shape on the one hand, realizing direct manufacturing of large-size wafer-level masters on the other hand, and also having the advantages of low manufacturing cost and high production efficiency). Composite nanoimprint lithography technology is employed (in combination with the peculiar imprint technique and the composite soft mold suitable for slanted gratings) to solve the problem that a large-slanting-angle large-slot-depth slanted grating cannot be demolded and thus cannot be manufactured, and realize the manufacturing of the slanted grating without constraints (geometric shape and size).

Provided is a three-dimensional shaping apparatus in which surface of a three-dimensional shaped object can be prevented from being roughened. The three-dimensional shaping apparatus that shapes a three-dimensional shaped object by stacking layers of a material includes: a stage; a discharge unit that has a nozzle surface in which a nozzle hole is formed; a moving unit that is configured to change a relative position between the stage and the nozzle surface; and a control unit that is configured to control the moving unit. The control unit drives the moving unit such that a relation between a gap G between the nozzle surface and the stage or the layer of the material when the material is discharged from the discharge unit and an outer diameter Dp of the nozzle surface satisfies a following relation (1).
Dp≤20×G+0.20[mm]  (1)

Provided is a three-dimensional shaping apparatus in which surface of a three-dimensional shaped object can be prevented from being roughened. The three-dimensional shaping apparatus that shapes a three-dimensional shaped object by stacking layers of a material includes: a stage; a discharge unit that has a nozzle surface in which a nozzle hole is formed; a moving unit that is configured to change a relative position between the stage and the nozzle surface; and a control unit that is configured to control the moving unit. The control unit drives the moving unit such that a relation between a gap G between the nozzle surface and the stage or the layer of the material when the material is discharged from the discharge unit and an outer diameter Dp of the nozzle surface satisfies a following relation (1).
Dp≤20×G+0.20[mm]  (1)

Determining a quality score for a part manufactured by an additive manufacturing machine based on build parameters and sensor data without the need for extensive physical testing of the part. Sensor data is received from the additive manufacturing machine during manufacture of the part using a first set of build parameters. The first set of build parameters is received. A first algorithm is applied to the first set of build parameters and the received sensor data to generate a quality score. The first algorithm is trained by receiving a reference derived from physical measurements performed on at least one reference part built using a reference set of build parameters. The quality score is output via the communication interface of the device.

Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy source (4), wherein a control unit (6) is provided that is adapted to receive or generate encrypted object data relating to at least one three-dimensional object (2) to be built in a, in particular additive, manufacturing process performed on the apparatus (1), wherein the or a control unit (6) is adapted to decrypt the encrypted object data for performing the additive manufacturing process.

Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy source (4), wherein a control unit (6) is provided that is adapted to receive or generate encrypted object data relating to at least one three-dimensional object (2) to be built in a, in particular additive, manufacturing process performed on the apparatus (1), wherein the or a control unit (6) is adapted to decrypt the encrypted object data for performing the additive manufacturing process.

A system for monitored additive manufacturing of an object, comprising a manufacturing unit], designed for additive manufacturing of the object based on metal-containing manufacturing material in a manufacturing volume, wherein the object is built up by repeated layer-by-layer provision of the manufacturing material in defined quantity and accurately-positioned forming of the provided manufacturing material. The system moreover comprises an optical checking unit having at least one projector and two cameras and a control and processing unit. The manufacturing volume comprises an optical transmission region, the projector and cameras—are arranged outside the manufacturing volume in a fixed position relationship and are aligned in such a way that respective optical axes extend through a respective transmission region, by means of the projector, a projection can be generated on a manufacturing area and at least a common part of the manufacturing area on which the projection can be overlaid can be captured.

A system for monitored additive manufacturing of an object, comprising a manufacturing unit], designed for additive manufacturing of the object based on metal-containing manufacturing material in a manufacturing volume, wherein the object is built up by repeated layer-by-layer provision of the manufacturing material in defined quantity and accurately-positioned forming of the provided manufacturing material. The system moreover comprises an optical checking unit having at least one projector and two cameras and a control and processing unit. The manufacturing volume comprises an optical transmission region, the projector and cameras—are arranged outside the manufacturing volume in a fixed position relationship and are aligned in such a way that respective optical axes extend through a respective transmission region, by means of the projector, a projection can be generated on a manufacturing area and at least a common part of the manufacturing area on which the projection can be overlaid can be captured.

A system is disclosed for use in additively manufacturing a structure. The system may include an additive manufacturing machine, a memory having computer-executable instructions stored thereon, and a processor. The processor may be configured to execute the computer-executable instructions to determine a plurality of tension vectors to be generated within the structure, and to generate a plan for manufacturing the structure. The plan may include tool paths that arrange continuous fibers within the structure to generate the plurality of tension vectors. The processor may also be configured to execute the computer-executable instructions to cause the additive manufacturing machine to follow the plan and manufacture the structure.