The present disclosure relates to methods of manufacture, apparatus, and fixtures. An apparatus comprising an inner liner having a hollow chamber extending the length of the inner liner, at least two guide rings disposed collectively along the inner liner, and at least one lumen portion extending through each of the at least two guide rings and being parallel with the hollow chamber, wherein the at least two components are fixed by welding is provided. Further provided is a fixture and a method of manufacture.

The present disclosure relates to methods of manufacture, apparatus, and fixtures. An apparatus comprising an inner liner having a hollow chamber extending the length of the inner liner, at least two guide rings disposed collectively along the inner liner, and at least one lumen portion extending through each of the at least two guide rings and being parallel with the hollow chamber, wherein the at least two components are fixed by welding is provided. Further provided is a fixture and a method of manufacture.

A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.

A process for room temperature substrate bonding employs a first substrate substantially transparent to a laser wavelength is selected. A second substrate for mating at an interface with the first substrate is then selected. A transmissivity change at the interface is created and the first and second substrates are mated at the interface. The first substrate is then irradiated with a laser of the transparency wavelength substantially focused at the interface and a localized high temperature at the interface from energy supplied by the laser is created. The first and second substrates immediately adjacent the interface are softened with diffusion across the interface to fuse the substrates.

A system for laser processing includes a plate assembly having a first plate, a second plate secured to the first plate, and a pressure chamber located between the plates, a connector extending into and in fluid communication with the pressure chamber, and a fixture having a first end attached to the second plate of the plate assembly, a second end having surface having at least one opening and shaped to fit a part to be retained and laser processed, and a conduit extending therethrough in fluid communication with the pressure chamber and the at least one opening. During use, a pressure generated by a pump may be communicated to the conduit of the fixture through the pressure chamber to provide pressure (e.g., a suction effect) at the opening(s) to secure the part in place, e.g., with respect to another part, so they can be laser processed.

A method for connecting first and second plastic parts by a laser transmission bonding wherein the first plastic part absorbs laser light and the second plastic part is made of transparent plastic. The method includes the following steps: positioning the first plastic part in a first tool, positioning the second plastic part in a second tool so that the first plastic part and the second plastic part are spaced from each other thereby preventing mutual heat exchange between the parts, directing laser light through the second plastic part onto a connection zone of the first plastic part whereby the first plastic part is heated at least within the connection zone, after heating the first plastic part, moving the second plastic part into contact with the first plastic part, so that the second plastic part is firmly bonded to the first plastic part.

A system for joining at least two workpieces of thermoplastic material by laser transmission welding, the system comprising at least one device for generating laser radiation and an imaging optics having a first optical axis, wherein laser radiation emitted by the device for generating laser radiation is guided into a joining zone and wherein the imaging optics is configured for optical imaging from a joining plane in the joining zone to a detection plane of a radiation detecting device. According to an aspect, a deflection mirror is arranged at a coupling point on a second optical axis running parallel to the first optical axis for deflecting the laser radiation from an entrance axis enclosing a non-zero angle, preferably a right angle, with the second optical axis into a direction along the second optical axis.

A thermoplastic composite welding microwire temperature measurement system broadly comprises a plurality of moveable antennae configured to transmit interrogation signals, a rail system including a motorized linear stage configured to move the antennae along a weld line, and a reader or processor configured to determine a position of the microwire temperature sensor and determine a welding temperature based on response signals of the sensor. The interrogation signal corresponds to two different maximum ramp current amplitudes to create two re-magnetization pulses non-overlapping in the time domain.

A method for processing a resin member includes: irradiating a first member comprising a resin with first light of a first wavelength that causes electronic excitation of the resin; and irradiating the resin electronically excited through irradiation with the first light with second light of a second wavelength longer than the first wavelength. A wavelength range of the second wavelength is within a wavelength range in which light absorption of the resin increases through electronic excitation of the resin.

The invention relates to an apparatus and to a method for establishing a connection having material continuity or having material continuity and shaping matching or for separating such a connection of at least one metal or ceramic component and of a component formed from or by a thermoplastic polymer in which the components to be joined together can be pressed together by a pressing device having a counterholder and a plunger. A heating device is present at the plunger and/or at the counterholder or acts there. A heating of the at least one metal or ceramic component up to above the softening temperature of the component formed from or by polymer can be achieved with the heating device, with the heating device being having at least one electrical resistance heating element that is covered by an electrically insulating, preferably ceramic, protective film, and/or having at least one laser beam that is directed to the metal component(s) within the joining region, and/or having at least one inductor present at the plunger and/or at the counterholder for the inductive heating of the meal component(s).