[Problem] To provide a metal/fiber-reinforced resin material composite in which a metal member and a fiber-reinforced resin material are firmly bonded, a light weight and excellent workability are obtained while the strength is enhanced, and the amount of the fiber-reinforced resin material used can be reduced. [Solution] A metal/fiber-reinforced resin material composite comprising a metal member, and a first fiber-reinforced resin material having a matrix resin and a reinforcement fiber material, the metal member and the first fiber-reinforced resin material being formed into a composite with an adhesive resin layer interposed therebetween, wherein the adhesive resin layer is obtained by solidifying or curing an adhesive resin composition containing at least 50 mass parts of a phenoxy resin (A), and the maximum load of the metal/fiber-reinforced resin material composite is greater than the total load of the maximum load of the metal member alone and the maximum load of the fiber-reinforced resin material alone (i.e., so as to display a “super-law-of-mixture (or law of over-mixture)” that surpasses the law of mixture with respect to the tensile load).

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.

A high-frequency dielectric heating adhesive sheet includes an adhesive layer. The adhesive layer contains a thermoplastic resin having a reactive site, a dielectric filler that generates heat upon application of a high-frequency electric field, and a silane coupling agent.

A cushion connecting rod of a saddled vehicle is configured in such a manner that an initial failure condition can be visually recognized in combination with fiber composite material and metal without using a special adhesive. A cushion connecting rod as a long member applied with a load when a swing arm is swung against a springing force of a rear cushion is configured in such a manner that a part of a surface of a metallic member is covered with an endless fiber-reinforced plastic. The fiber-reinforced plastic adheres to the surface of the metallic member with a film adhesive. Supporting portions applied with the load are provided at both ends in a longitudinal direction of the metallic member. A recessed portion and a plurality of lightening holes are formed between the supporting portions at both the ends, the recessed portion being configured in such a manner that a thickness dimension of the metallic member is set to be smaller than a thickness dimension of the supporting portions. The fiber-reinforced plastic covers surfaces of the supporting portions and the recessed portion.

A packaging container for holding contents such as fresh food. The container comprises a tray having a flange, a pre-formed scaling ring and a flexible film for sealing in the contents of the tray. The sealing ring is made from fiber, filament or tape (“FFT”) that is shaped into a shape that matches the shape of the tray flange. The sealing ring is adhered to the tray flange by heat welding or other means and the flexible film is adhered to the sealing ring.

A system and method for welding thermoplastic components by positioning and moving a heated plate between the components to melt their respective faying surfaces, and as the plate moves, pressing the components together so that the melted faying surfaces bond together as they cool and re-solidify, thereby creating a composite structure. The plate has a heated portion which is positioned between and heated to melt a portion of the first and second faying surfaces. A manipulator mechanism moves the plate along an interface from between the portion to between a series of subsequent portions of the first and second faying surfaces, thereby welding the thermoplastic components along the entire interface to create the composite structure. The heated portion may contact the faying surfaces and melt them through conduction, or may be suspended between them and melt them through radiation and convection.

A system and method for welding two thermoplastic workpieces. The system has an ultrasonic tool, a support and a cooling unit. The ultrasonic tool is configured to generate mechanical vibrations. The system is configured to clamp together workpieces in the receiving region by the ultrasonic tool and the support if at least one fastening portion of the workpieces opposite one another is arranged in the receiving region. The ultrasonic tool is configured to introduce the mechanical vibrations into the fastening portion of the workpieces to weld the workpieces in a joining zone. The cooling unit is configured to cool, with cooling fluid, at least a part of the fastening portion of the workpieces and/or a cooling portion of the workpieces directly adjacent to the fastening portion.

A tool presses a joining element against a first object into a first opening of the first object while mechanical vibration energy is coupled into the first object and the joining element. Vibration energy and pressing force make the thermoplastic material of the distal portion of the joining element flowable and interpenetrates structures of the first object to yield, after re-solidification, an anchoring of the distal portion of the joining element in the first object. The second object is placed so that a proximal portion of the joining element is inserted into a second opening, and the first and second objects are pressed against each other while mechanical vibration energy is coupled into one of the first and second objects, until thermoplastic material of the joining element proximal portion is made flowable and interpenetrates structures of the second object to yield, after re-solidification, an anchoring in the second object.

A system for applying a protective overlay on construction tracks being carried along a work path is provided. The system includes an adhesive dispensing unit provided along the work path and has a dispenser operable to dispense adhesive to a surface of the construction tracks. The system also includes an overlay feeding unit operatively mounted about the work path and which has one or more feeder rolls adapted to guide and feed a length of protective overlay from a supply of protective overlay along a feeding course above the work path. The system further includes an affixing unit provided along the work path following the feeding course. The affixing unit includes an applicator adapted to generate an affixing force to secure the length of protective overlay from the feeding course on the construction tracks.

A high-frequency dielectric heating adhesive sheet includes an adhesive layer that at least contains a thermoplastic resin and a dielectric material that generates heat upon application of a high-frequency electric field. The adhesive layer contains silane-modified polyolefin as the thermoplastic resin, and a melt flow rate (MFR) at 190° C. of the thermoplastic resin is in a range from 2 g/10 min to 50 g/10 min.