B29C65/524

MANUFACTURING METHOD AND TOOL FOR CARBON PARTS
20210362442 · 2021-11-25 ·

A method of manufacturing a product including at least two carbon parts including the step of: manufacturing a first carbon part, manufacturing at least a second carbon part, providing on a surface of one of the first carbon part or second carbon part a plurality of protrusions including a carbon resin, joining together the first carbon part and the second carbon part in such a way that the plurality of protrusions is interposed between the first carbon part and second carbon part for providing physical and electrical connection is provided.

METHOD FOR CONNECTING TWO JOINING SURFACES
20230294365 · 2023-09-21 ·

The cutting of fibrous material which does not melt easily is effected to avoid the unravelling of cut edges, using ultrasonic or laser beam techniques. The method includes (a) applying a thermoplastic powder material to the cutting region, and (b) applying thermal shock to the localised area, sufficient to destroy the fibres of the material, and melt the powder on either side of the cut, and (c) pressing the cut edges while the fused thermoplastic powder is still soft. Woven or non-woven fabrics have tendency to unravel, after cutting, and normally require a sewn hem. The method of the invention disposes of the sewn hem, and provides a thermo-cutting technique applicable to non-fusible or non-thermoplastic fibres.

APPARATUS AND METHOD FOR MANUFACTURING A ROTOR BLADE FOR A WIND TURBINE, AND A WIND TURBINE
20220003203 · 2022-01-06 ·

A device and a method for manufacturing a rotor blade for a wind energy installation, wherein the rotor blade includes at least two rotor blade shells which are bonded together, includes a holding device arranged to hold a rotor blade shell such that at least one bonding surface on the rotor blade shell and/or on a web attached to the rotor blade shell is exposed. The bonding surface of the rotor blade shell can be bonded to a further rotor blade shell. The device further includes a robot arm arranged to apply adhesive to the at least one bonding surface, a carriage on which the robot arm is mounted, and a guide device mounted on the holding device. The carriage is mounted on the guide device so as to be movable. The guide device is arranged to guide the carriage and the robot arm along the holding device, in particular along the bonding surface.

Systems and methods for joining nodes and other structures

An additively manufactured node is disclosed. A node is an additively manufactured (AM) structure that includes a feature, e.g., a socket, a channel, etc., for accepting another structure, e.g., a tube, a panel, etc. The node can include a node surface of a receptacle extending into the node. The receptacle can receive a structure, and a seal interface on the node surface can seat a seal member between the node surface and the structure to create an adhesive region between the node and the structure, the adhesive region being bounded by the node surface, the structure, and the seal member. The node can also include two channels connecting an exterior surface of the node to the adhesive region. In this way, adhesive can be injected into the adhesive region between the node and the structure, and the adhesive can be contained by the seal member.

JOINING METHOD AND ASSEMBLY FOR AN AIRCRAFT
20230321926 · 2023-10-12 ·

A joining method and assembly for an aircraft. To improve the characteristics or permit hitherto impossible connections between thermoplastic and thermoset components, a multi-material joining method is disclosed in which a thermoplastic connecting region is formed on the thermoplastic component. The connecting region is connected to the thermoset component by interdiffusion. For this purpose, the uncured second component is brought into contact with the connecting region and heat is supplied. An interdiffusion layer is formed which fixedly connects the second component and the connecting region to one another and thus joins the first component to the second component.

Methods of manufacturing mirrors

Methods of forming a mirror by bonding a faceplate to a core structure using adhesive formulations that include: (1) a binder comprising 40 to 60 weight % monoaluminum phosphate and 40 to 60 weight % water, the binder constituting 25 to 35 weight % of the adhesive formulation and, (2) a composition that includes a first set of particles having a coefficient of thermal expansion equal to or less than 0.05 ppm/° C. and diameters between 1 to 60 micrometers and a second set of particles having a coefficient of thermal expansion equal to or less than 0.05 ppm/° C. and diameters between 0.05 to 1 micrometers, the first set of particles constituting 80 to 85 weight % of the composition, the second set of particles constituting 15 to 20 weight % of the composition; the composition constituting 65 to 75 weigh % of the adhesive formulation.

Connection element for adhering to a component surface and production method and securing method therefor
11745433 · 2023-09-05 · ·

A connection element for adhering to a component surface of a first component, such that a second component can be secured to the first component by the connection element, including a base element having an adhesive side with an adhesive surface, and a mounting structure. The base element consists of a thermoplastic with a temperature of continued use of at least 130° C., which can be poorly irradiated or cannot be irradiated with light, and has at least one irradiation region. The base element can be irradiated with light in this region in such a way that light energy penetrates the base element. The irradiation region, in cross-section, has a smaller thickness and a transmittance at least 20% with a light wavelength between 320 and 500 nm. Alternatively, the irradiation region is formed by a through-opening.

Method for producing an adhesive bond and support plate for producing an adhesive bond
11752701 · 2023-09-12 · ·

The invention relates to a method for producing an adhesive bond between at least a first and a second, at least partially transparent planar component, in which the first component is laid onto a support plate, and an adhesive is applied to the first component at specified locations on the side of the first component facing away from the support plate, and the second component is laid onto the first component and is held parallel to the first component at a predefined distance, in such a way that the second component comes into contact with the adhesive on the first component.

Apparatus and method for manufacturing a rotor blade for a wind turbine, and a wind turbine

A device and a method for manufacturing a rotor blade for a wind energy installation, wherein the rotor blade includes at least two rotor blade shells which are bonded together, includes a holding device arranged to hold a rotor blade shell such that at least one bonding surface on the rotor blade shell and/or on a web attached to the rotor blade shell is exposed. The bonding surface of the rotor blade shell can be bonded to a further rotor blade shell. The device further includes a robot arm arranged to apply adhesive to the at least one bonding surface, a carriage on which the robot arm is mounted, and a guide device mounted on the holding device. The carriage is mounted on the guide device so as to be movable. The guide device is arranged to guide the carriage and the robot arm along the holding device, in particular along the bonding surface.

METHODS OF MANUFACTURING MIRRORS

Methods of forming a mirror by bonding a faceplate to a core structure using adhesive formulations that include: (1) a binder comprising 40 to 60 weight % monoaluminum phosphate and 40 to 60 weight % water, the binder constituting 25 to 35 weight % of the adhesive formulation and, (2) a composition that includes a first set of particles having a coefficient of thermal expansion equal to or less than 0.05 ppm/° C. and diameters between 1 to 60 micrometers and a second set of particles having a coefficient of thermal expansion equal to or less than 0.05 ppm/° C. and diameters between 0.05 to 1 micrometers, the first set of particles constituting 80 to 85 weight % of the composition, the second set of particles constituting 15 to 20 weight % of the composition; the composition constituting 65 to 75 weigh % of the adhesive formulation.