B29C65/606

Anchoring in a lightweight building element
10576691 · 2020-03-03 · ·

A method of anchoring a connector in a first object is provided, the connector having a thermoplastic material in a solid state. The method includes providing the first object and the connector, bringing the connector into contact with the first object from a distal side thereof, causing mechanical vibration energy to impinge on the first object from a proximal end face thereof, the proximal end face being opposite the distal side, while the object and the connector are pressed against each other, until a proximally facing end of connector is at least partially flowable forming a flow portion of the thermoplastic material, and causing the flow portion to flow into structures of the first object, and letting the flow portion re-solidify to cause a positive-fit connection between the first object and the connector.

Anchoring in a lightweight building element

A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.

Securing a second object to a first object

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.

Microfluidic cartridge for processing and detecting nucleic acids

A microfluidic cartridge, configured to facilitate processing and detection of nucleic acids, comprising: a top layer comprising a set of cartridge-aligning indentations, a set of sample port-reagent port pairs, a shared fluid port, a vent region, a heating region, and a set of Detection chambers; an intermediate substrate, coupled to the top layer comprising a waste chamber; an elastomeric layer, partially situated on the intermediate substrate; and a set of fluidic pathways, each formed by at least a portion of the top layer and a portion of the elastomeric layer, wherein each fluidic pathway is fluidically coupled to a sample port-reagent port pair, the shared fluid port, and a Detection chamber, comprises a turnabout portion passing through the heating region, and is configured to be occluded upon deformation of the elastomeric layer, to transfer a waste fluid to the waste chamber, and to pass through the vent region.

Method for joining a device to an object with the aid of ultrasonic vibration energy and device and installation suitable for the method

A method for joining a device to an object with the aid of a combination of ultrasonic vibration energy and induction heating, wherein the device includes a portion of a thermoplastic polymer and a susceptor additive wherein this portion is at least partly liquefied or plasticized through the ultrasonic vibration energy in combination with the induction heating and wherein the joining includes establishing a connection between the device and the object which connection is at least one of a positive fit connection, a weld, a press fit connection, and an adhesive connection. The induction heating is applied for rendering the device portion suitable for absorption of ultrasonic vibration energy than other device portions by raising its temperature above the glass transition temperature of the polymer. The ultrasonic vibration energy is used for liquefying or at least plasticizing the thermoplastic polymer of the named device portion.

Joining method while producing an improved heat-staked rivet connection
11919252 · 2024-03-05 · ·

A method for joining a first component with a second component includes providing a first component with a thermoplastic rivet; providing a second component having a rivet hole, wherein the rivet hole forms a rivet hole inlet in a first surface of the second component and a rivet hole outlet in a second surface of the second component, and wherein the second component forms in the second surface a structured rivet head accommodating portion disposed in a region of the rivet hole outlet; inserting a free end of the rivet via the rivet hole inlet into the rivet hole until a unilaterally abutting, inserted position of the rivet reaching through the rivet hole is reached; and heat staking the free end of the rivet in the inserted position while forming a rivet head, so that the rivet head is at least partially accommodated in the rivet head accommodating portion.

Securing a second object to a first object

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.

CENTRIFUGAL FAN ASSEMBLY FOR A HEAT EXCHANGER SYSTEM IN A VEHICLE
20240052850 · 2024-02-15 · ·

A centrifugal fan assembly for improving flow of air through a heat exchanger. The fan assembly comprises a first subassembly comprising a first impeller flange and a second subassembly comprising a second impeller flange. Any of the first and second impeller flanges comprise a plurality of integrally formed impeller blades. The impeller blades and the first and second impeller flanges constitute an impeller. At least one impeller blade arranged on one of the two impeller flanges comprises at least one tab arranged to mate with a corresponding inlet cone arranged on the other of the two impeller flanges. The least one tab is arranged to be deformed when in a mating position with the corresponding inlet cone, thereby securing the two subassemblies together.

Heat stake and method of eliminating heat stake sink marks in a plastic part

A heat stake for a plastic part includes a body having a proximal end, a flared section and a distal end. The proximal end has a first cross-sectional area A.sub.1 and the flared section has a second cross-sectional area A.sub.2 where A.sub.1<A.sub.2. The distal end has a dual taper. That plastic part incorporating the heat stake is also disclosed.

Method for joining an element of metal material to an element of plastic material, and a hybrid component obtained by this method
20190314933 · 2019-10-17 ·

A method for joining a metal material element to a plastic material element, in particular a composite material including a plastic matrix reinforced with fibers for use in the construction of motor-vehicle components. The method involves providing one or more slots in a portion of the plastic material element. For each slot, a corresponding tab is provided in the metal material element, having a shorter width and length than a width and length of the slot. The metal material and plastic material elements are arranged in a position of mutual coupling where each tab is inserted through the corresponding slot and has an end portion protruding beyond said portion of the plastic material element. A laser beam is directed above the protruding end portion, so as to locally melt the metal material of each tab and create an enlarged head on each tab that is welded above the plastic material element.