The first electrode section (7a) and the second electrode section (7b) are formed such that the outer portion connected to the upper portion of the heating section (6) is thinner than the inner portion connected to the lower portion of the heating section (6). The heating section (6) and the first electrode section (7a) are interconnected by an R-shaped first connecting portion (21). The inner circumferential sloping surface of the heating section (6) and the second electrode section (7b) are interconnected by an R-shaped second connecting portion (22). The first and second connecting portions (21)(22) are formed such that R becomes larger from the upper end to the lower end, where the upper portion is thin and the lower portion is thick. The thickness of an intermediate portion (6b) is smaller than the thicknesses of the first and second connecting portions (21)(22).

A joining method for joining a first member having a hole that is opened on at least one surface, to a second member including a material of which a melting temperature is lower than that of a constituent material of the first member, includes: laminating the second member on the first member so as to cover an opening of the hole; and introducing that material of the second member which is softened or melted into the hole through the opening and curing the material of the second member.

A method for forming a double-sided loop strap includes: receiving a continuous longitudinal strip of loop material including a strip-form base bearing a field of upstanding loops on a fastening side of the strip bounded by opposite longitudinal edges, folding each of the longitudinal edges away from the fastening side, such that the base overlaps itself, and securing the folded edges in place by permanently bonding together overlapped areas of the base to form the double-sided loop strap.

A method for joining a device to an object with the aid of a combination of ultrasonic vibration energy and induction heating, wherein the device includes a portion of a thermoplastic polymer and a susceptor additive wherein this portion is at least partly liquefied or plasticized through the ultrasonic vibration energy in combination with the induction heating and wherein the joining includes establishing a connection between the device and the object which connection is at least one of a positive fit connection, a weld, a press fit connection, and an adhesive connection. The induction heating is applied for rendering the device portion suitable for absorption of ultrasonic vibration energy than other device portions by raising its temperature above the glass transition temperature of the polymer. The ultrasonic vibration energy is used for liquefying or at least plasticizing the thermoplastic polymer of the named device portion.

The present disclosure relates to a novel system and methods enabling welding of thermoplastic parts by computation and measured delivery of heat energy required as opposed to computation of power over time without consideration for heat build-up in the delivery system. One application is in plastic staking.

A method for forming a double-sided loop strap includes: receiving a continuous longitudinal strip of loop material including a strip-form base bearing a field of upstanding loops on a fastening side of the strip bounded by opposite longitudinal edges, folding each of the longitudinal edges away from the fastening side, such that the base overlaps itself, and securing the folded edges in place by permanently bonding together overlapped areas of the base to form the double-sided loop strap.

To improve the visual probability of the quality of a fixed state of a fixing object fixed to a fixation item, the fixing object includes the supporting part having a hole and a groove formed in proximity to the hole. The groove is provided with a one-way open part, opened in a surface of the supporting part in which one exit of the hole is located and not opened in a surface of the supporting part in which the other exit of the hole is located, and the distance from the center of gravity of the hole to the portion of the groove that is farthest from the center of gravity of the hole is greater than the distance from the center of gravity to a side-surface portion in the hole that is closest to the groove without touching the groove.

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.

The present technology discloses methods for joining a first workpiece and a second workpiece through a heat stake, and products formed thereby. The first workpiece has an aperture configured to receive a stud positioned on a second workpiece. The system is formed by applying energy to the first workpiece using electrodes, which indirectly heats the stud, at least partially softening material of the stud. Pressure is then applied to the softened material of the stud, and causing the material to form according to a predetermined geometry. After pressure is released, the stud forms a stake forming an interlocked joint connecting the workpieces.

An external thermal heat-stake arrangement includes a polymeric base member having a collared heat-stake having an inner diameter and a second member disposed within the inner diameter of the collared heat-stake. The collared heat-stake is operatively configured to be deformed by a heated element to retain at least a portion of a peripheral edge of the second member to the polymeric base member.