A fitting for use in fusion welding mating thermoplastic components includes a weld bead chamber to capture and conceal a bead formed as a result of the fusion weld. The weld bead chamber integrates the bead into the fitting so that the joined parts have a finished look without mechanical polishing or grinding of the completed piece. A stop ledge included in the weld bead chamber prevents over insertion of a pipe or other component into the fitting. A view window in the fitting permits inspection of the finished bead.

An enclosure for an AC to DC adapter has a continuous and apparently monolithic exterior appearance. The enclosure includes a housing and a cap that are joined together by one or more weld joints. The weld joints create flash on the exterior surface of the enclosure and the flash is removed by forming a chamfer along the weld joint such that it removes a portion of the housing and the cap.

A metallic end fitting for a given tubular component made of fibre reinforced polymer matrix composite material includes first and second concentric surfaces extending longitudinally along a central axis to form a socket for receiving an end of the tubular component. The socket has an outer diameter defined by the first surface, and an inner diameter defined by the second surface, wherein the outer diameter and inner diameter are chosen to provide an interference fit with respective outer and inner of the given tubular component when the component is press fitted into the socket. Each of the first and second concentric surfaces comprises one or more longitudinal cutting teeth. When the given tubular component is press fitted into the socket, the one or more longitudinal cutting teeth are designed to cut one or more longitudinal grooves into respective outer and inner surfaces of the composite material tubular component.

A method for manufacturing a fuel cell assembly includes: arranging an end face of a gas diffusion layer on a placement jig in a state abutting an end face of a resin frame; melting a part of the frame member and causing to penetrate into the gas diffusion layer by pressurizing the projecting part by way of a heat-transfer member, and heating the projecting part via the heat-transfer member by abutting a heating member against of the heat-transfer member; and solidifying the part of the resin frame having penetrated into the gas diffusion layer, in which an abutting position of the heating member relative to the heat transfer member is set in the melting step so that a central axis of the heating member is positioned more to a side of the gas diffusion layer than the central axis of the projecting part.

A multi-material assembly is provided, as well as methods of making a multi-material assembly. The multi-material assembly includes a first coated structural component and a second structural component. The first coated structural component includes a first uncoated portion, and an adhesive is positioned between the second structural component and the first uncoated portion that secures the first coated structural component to the second structural component.

Provided is a thermal caulking method of melting, at one time, a plurality of bosses 33 of a second member 30 protruding toward an inner circumferential surface of a conical hollow portion 11 of a first member 10 while being fitted to a plurality of holes 132 provided in the inner circumferential surface of the hollow portion 11 of the first member 10 having the substantially conical hollow portion 11 so that the plurality of bosses are joined to the first member 10, in which the plurality of bosses 33 are melted at one time by using a heat chip 51 having a continuous shape in the circumferential direction of the hollow portion 11 along the inner circumferential surface and are joined to the first member 10 while the adjacent melted bosses 33 are connected to each other.

The present disclosure relates to a battery module that includes a housing having a first protruding shelf along a first perimeter of the housing, a second protruding shelf along a second perimeter of the housing, where the first and second protruding shelves each include an absorptive material configured to absorb a first laser emission. The battery module also includes an electronics compartment cover configured to be coupled to the housing via a first laser weld, and a cell receptacle region cover configured to be coupled to the housing via a second laser weld. The electronics compartment cover has a first transparent material configured to transmit the first laser emission toward the first protruding shelf and the cell receptacle region cover has a second transparent material configured to transmit the first laser emission or a second laser emission toward the second protruding shelf.

An enclosure for an AC to DC adapter has a continuous and apparently monolithic exterior appearance. The enclosure includes a housing and a cap that are joined together by one or more weld joints. The weld joints create flash on the exterior surface of the enclosure and the flash is removed by forming a chamfer along the weld joint such that it removes a portion of the housing and the cap.

The process for the manufacture of windows/doors (1), characterized by the fact that it comprises the following steps: providing at least one inner panel (2) for windows/doors; providing a plurality of plastic profiled elements (3) for windows/doors, each of the profiled elements (3) comprising at least two areas to seal (5), coupleable to the areas to seal (5) of the other profiled elements (3), and at least one longitudinal slot (6), in which a respective perimeter side (4) of the inner panel (2) is insertable; performing a step of mechanical machining by chip removal on at least one of the areas to seal (5); heating the areas to seal (5); coupling the heated areas to seal (5) to one another by pressing the profiled elements (3) one against the other to maintain the areas to seal (5) in mutual contact and define the frame for windows/doors, the coupling taking place with the inner panel (2) inserted in the longitudinal slots (6) to define a window/door (1) which is composed by the frame and by the inner panel (2) contained in the frame.

According to one embodiment a plug-in connector is provided that includes a female connector and a male connector. The female connector includes a head configured for being connected to the male connector and a body fixed to the head which is configured for being attached to a pipe/hose. A contact area comprising a line of contact communicated with the inside of the female connector is defined between the head and the body. The plug-in connector also includes a sealing gasket configured for assuring leak-tightness between the female connector and the male connector, the line of contact being arranged in a previous axial position with respect to at least part of the sealing gasket in the direction of insertion of the male connector into the female connector, such that the sealing gasket itself also assures the leak-tightness in the line of contact.