An internal tensioning structure for use in an inflatable product fulfills the basic function of maintaining two adjacent inflatable surfaces in a desired geometric arrangement when the inflatable product is pressurized. The tensioning structure is formed by connecting a pair of plastic strips sheets via spaced-apart strands, such as strings or wires. When pulled taut, the strands provide a high tensile strength between the two opposed plastic strips. At the same time, the plastic strips facilitate a strong, long-lasting weld between the tensioning structure and the inflatable product.

A welding assembly having a support part, of a material that is absorbent to a laser radiation, and an attachment part, with at least one collar piece that is transparent to the laser radiation. The support part and the at least one collar piece have a first joining area and a second joining area, which together form a joining region. The surface contours of the joining areas deviate from one another, and so, when the welding assembly is being joined together, the collar pieces are deformed while they come to bear closely against the support part. The attachment part is formed in such a way that it can be taken up by a receiving mandrel and positioned with respect to the support part and pressed against it by means of the receiving mandrel.

An assembly includes a first part made of composite material including a polymer matrix and a second part made of metal. The two parts are assembled by opposite or assembly faces along an interface subjected to shear loads. The first part is made of a composite having continuous reinforcing fibers in a thermoplastic matrix. The second part includes, on its assembly face, a coupling form having a plurality of patterns. Each pattern has a closed contour in a plane parallel to the assembly face of the second part and extends along a direction normal to the assembly face of the second part. A method for making such an assembly is also provided.

Systems and methods are provided for controlling welding. One embodiment is a method for controlling welding of a composite part. The method includes locating a linear fiber optic sensor along a composite part comprising a matrix of thermoplastic reinforced by fibers, measuring temperatures along the weld line via the linear fiber optic sensor, performing induction welding at the composite part along the weld line, determining a continuum of weld temperatures along the weld line, and controlling the induction welding based on the continuum of weld temperatures.

Methods of co-bonding a first thermoset composite (TSC) and a second TSC to define a cured composite part are disclosed herein. The methods include partially curing the first TSC to a target state of cure (SOC) to define a first partially cured TSC. The partially curing is based, at least in part, on a maximum temperature of the first TSC during the partially curing and on an elapsed time that an actual temperature of the first TSC is greater than a threshold temperature. The methods further include combining the first partially cured TSC with the second TSC to define a partially cured TSC assembly and heating the partially cured TSC assembly to bond the first partially cured TSC to the second TSC, cure the partially cured TSC assembly, and produce a cured composite part.

A tool for marking the location of a bonding plate concealed beneath a roof membrane. The tool has a magnetic attraction to the bonding plate and causes a marking assembly to vertically lower toward the roof membrane and rotate on an axle. Rotation of the marking assembly and vertical lowering causes the marking implement to come into contact with the roof membrane at a location corresponding to the location of the bonding plate beneath the roof membrane. A brake restricts the rotation of the marking assembly on the axle by coming into contact with an inner edge of a chassis. Contact between the marking implement and the roof membrane and the restriction of rotation of the marking assembly by the brake cause the marking implement to create a visible mark at a position corresponding to the location of the bonding plate beneath the roof membrane.

A method for manufacturing a joining connection between a luminously efficacious part and a metal component of a lighting device of a vehicle. A microstructure is generated in a joining surface of the metal component, the microstructure having undercuts with respect to the joining surface. The plastic material of the plastic part is softened in an area of the complementary joining surface near the surface with the aid of an introduction of heat. The plastic part and the metal component are pressed together with a pressure force in such a way that a portion of the softened plastic material penetrates the undercuts of the microstructure. The plastic material of the plastic part is cooled thereby forming a new strength of the softened plastic material of the plastic part.

A method for manufacturing a joining connection between a structural part and a metal component of a lighting device of a vehicle, the method comprising at least the following steps: Generating a microstructure in a joining surface of the metal component, the microstructure having undercuts with respect to the joining surface; Softening the plastic material of the plastic part in an area of the complementary joining surface near the surface with the aid of an introduction of heat; Pressing the plastic part and the metal component together with a pressure force in such a way that a portion of the softened plastic material penetrates the undercuts of the microstructure; and Cooling the plastic material of the plastic part, forming a new strength of the softened plastic material of the plastic part.

A computer implemented method comprises the steps of: providing a user interface to a computer terminal; providing a welding machine interface (252) to a welding machine (22; 31) which is equipped with a set of sensors having a power supply sensor (221; 311) configured to sense a power supplied by the welding machine (22; 31) to set a connector to an object in runtime; obtaining a threshold performance metric data signal representing threshold product performance metric predefined via the user interface; obtaining a power supply data signal from the welding machine (22; 31) via the welding machine interface (252), which power supply data signal represents the sensed power supplied by the welding machine (22; 31) to set the connector to the object; applying a machine learning model to the power represented by the obtained power supply data signal such that the machine learning model calculates a model product performance metric, wherein the machine learning model is specifically pre trained with training power sensed by the power supply sensor (221; 311) of the set of sensors of the welding machine (22; 31) and measured product performance metrics; comparing the calculated model product performance metric to the threshold product performance metric represented by the threshold performance metric data signal; and generating a non-consistency data signal when the calculated product performance metric does not comply with the threshold product performance metric.

A method of bonding a second object to a first object includes: providing the first object, which includes a thermoplastic liquefiable material in a solid state; providing the second object, which includes a surface portion that has a coupling structure with an undercut such that the second object can make a positive-fit connection with the first object; and pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool. The step of pressing and coupling vibrations into the tool continues until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object. Thereafter, the thermoplastic material of the first object is permitted to re-solidify to yield a positive-fit connection between the first and second objects.