Provided is a composite material bonding apparatus that can reduce a cycle time when composite material members are bonded to each other. The composite material bonding apparatus includes a sheet-heater moving device that places a graphite heater at an insertion position between a first bonded surface of a first composite material member and a second bonded surface of a second composite material member such that the graphite heater is parallel to the first bonded surface and the second bonded surface facing the first bonded surface, and retracts the graphite heater to a retraction position from the insertion position. The first bonded surface and the second bonded surface are heated at the insertion position by the graphite heater, and then the graphite heater is moved to the retraction position by the sheet-heater moving device.

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.

A method of joining overlapping thermoplastic membrane components in which a first thermoplastic membrane component and a second thermoplastic membrane component are positioned in overlapping relationship between a pair of complementary molding surfaces, with at least one of the complementary molding surfaces being defined by an electrically conductive metal susceptor. Heat is generated in the metal susceptor and transferred by thermal conduction from the metal susceptor to overlapping portions of the first and second thermoplastic membrane components to locally melt and coalesce at least a portion of the thermoplastic material of the first thermoplastic membrane component and at least a portion of the thermoplastic material of the second thermoplastic membrane component. The molten thermoplastic material of the first and second thermoplastic membrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint that fusion welds the first and second thermoplastic membrane components together.

A connection element for adhering to a component surface of a first component, such that a second component can be secured to the first component by the connection element, including a base element having an adhesive side with an adhesive surface, and a mounting structure. The base element consists of a thermoplastic with a temperature of continued use of at least 130° C., which can be poorly irradiated or cannot be irradiated with light, and has at least one irradiation region. The base element can be irradiated with light in this region in such a way that light energy penetrates the base element. The irradiation region, in cross-section, has a smaller thickness and a transmittance at least 20% with a light wavelength between 320 and 500 nm. Alternatively, the irradiation region is formed by a through-opening.

The relates to a method of mechanically securing a first object to a second object and includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object with a generally flat sheet portion having an edge, positioning the first object relative to the second object and bringing the first object and the second object to a relative movement to each other. The relative movement includes a rotational movement, such that a melting zone including flowable thermoplastic material is formed and such that thermoplastic material of the melting zone flows around the edge to at least partially embed the edge in the thermoplastic material. The invention further concerns a connector that is suitable for being used in a method according to the invention.

A method of anchoring a first object in a second object is described. The first object extends along an axis between a proximal end and a distal end and has a circumferential surface. The circumferential surface comprises at least one helical protrusion of a thermoplastic material. For anchoring, the first object is brought in contact with the second object, and mechanical vibration is coupled into the first object from a proximally facing coupling-in face thereof so as to drive the first object into the second object in a manner that the vibration and pressing cause the first object to be subject to a helical movement relative to the second object and cause thermoplastic material of the first object to become flowable and to penetrate into structures of the second object to yield, after resolidification, a positive fit connection with the second object.

A tool presses a joining element against a first object into a first opening of the first object while mechanical vibration energy is coupled into the first object and the joining element. Vibration energy and pressing force make the thermoplastic material of the distal portion of the joining element flowable and interpenetrates structures of the first object to yield, after re-solidification, an anchoring of the distal portion of the joining element in the first object. The second object is placed so that a proximal portion of the joining element is inserted into a second opening, and the first and second objects are pressed against each other while mechanical vibration energy is coupled into one of the first and second objects, until thermoplastic material of the joining element proximal portion is made flowable and interpenetrates structures of the second object to yield, after re-solidification, an anchoring in the second object.

A connector element (1) for being bonded to a substrate by pressing the connector element (1) and the substrate together and mechanically exciting the connector element (1) and the substrate relative to each other when being pressed together, comprises: a base portion (2) having a distal surface (23) and plural protrusions (3) distally extending from the distal surface (23) of the base portion (2). The protrusions (3) comprise a thermoplastic material configured to liquefy when the connector element (1) is pressed to the substrate and mechanically excited. Link members (4) comprising a thermoplastic material configured to liquefy when the connector element (1) is pressed to the substrate and mechanically excited. Each link member (4) connects two neighboring protrusions (3) of the protrusions (3).

A method of mechanically connecting a connector to a first object includes providing the first object having an opening, providing a first connector element, a second connector element, and thermoplastic material in a solid state, placing the first and second connector elements relative to the opening, causing energy to impinge on the thermoplastic material until at least a portion thereof becomes flowable and flows relative to the first and second connector elements until it is in direct (intimate) contact with both the first and second connector elements, and causing the thermoplastic material to re-solidify (for example by letting the thermoplastic material to cool down to room temperature). The re-solidified thermoplastic material locks the first and second connector elements relative to one another to yield a connector assembly that is anchored in the opening by the thermoplastic material and/or by the locking of the first and second connector elements.

A connector, which is configured to be anchored in a first object with thermoplastic material, defines a proximodistal axis and has a plate portion extending around the proximodistal axis and having a proximal face and a distal face, the proximal face being adapted for a tool to be pressed thereagainst. The connector further includes an attachment structure accessible from the proximal side of the plate portion and/or an interaction element having a sensor and/or actuator. An anchoring skirt protrudes distally from the plate portion and distally and radially outwardly, whereby an outer pocket open towards radially outwardly is formed between the distal face of the plate portion and a proximal face of the anchoring skirt, and an inner pocket open towards distally is formed radially inwardly of the anchoring skirt. The plate portion extends radially further than the anchoring skirt.