A method of manufacturing a lightweight building element assembly is disclosed. The assembly firstly comprises a first object (1) being a lightweight building element that has a first outer building layer (11) and an interlining layer (13). The assembly further comprises a second object (2) secured to the first object. The method comprises firstly providing the first object, wherein the first object has an indentation (19) formed by the first outer building layer. The indentation may form a blind opening or a through opening in the first object. The method further comprises providing the second object (2), wherein the second object comprises an outer surface portion of a thermoplastic material, wherein the outer surface portion is a lateral outer surface portion with respect to an axis. The second object is brought in contact with the first object so that the lateral outer surface is in physical contact with the sidewall (14), and mechanical energy is coupled into the second object so as to cause energy absorption due to friction between the lateral outer surface and the lateral wall, until a flow portion of the thermoplastic material becomes liquefiable and flows relative to the lateral wall. After re-solidification of the thermoplastic material, the flow portion secures the second object to the first object.

A method for manufacturing a laminated molded body includes a cutting-out step for cutting out a cushion layer to form a cut-out part; a base material laminating step for forming a first laminated body; an insulating material placing step of attaching an insulating material to the cut-out part; a first thermocompression bonding step for bonding the first laminated body by thermocompression; a removing step for removing the cut-out part to form an opening; a skin laminating step for forming a second laminated body; and a second thermocompression bonding step for bonding the skin at the opening part to the lower layer material by bonding the second laminated body by thermocompression, the lower layer material being arranged below the cushion layer having the opening part.

A method and/or a machine is for tabbing a free end on a roll of sheet material. Converting a master roll of sheet material to the roll of sheet material and winding a first roll of sheet material onto a spindle at a winding position. Tabbing the free end of the roll of sheet material at a tabbing position. Where a tabber carrying a joiner are both in an initial position away from the first roll of sheet material, moving the tabber to a second position adjacent the roll of sheet material, moving the joiner into an engagement position where the joiner is engaged with the free end of the roll of sheet material. The joiner creates a tab with a combination of mechanical entanglement and heat welding. Returning the tabber and joiner to the initial positions. Doffing the tabbed roll of sheet material. The roll produced by the foregoing.

A method of bonding a first object to a second object includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object including a proximal surface, applying a mechanical pressing force and a mechanical excitation capable to liquefy the thermoplastic material until a flow portion of the thermoplastic material is flowable and penetrates into structures of the second object, and stopping the mechanical excitation and letting the thermoplastic material resolidify to yield a positive-fit connection between the first and the second object. The second object has a region of low density, wherein the protrusion penetrates the region of low density at least partly before the thermoplastic material is made flowable, and wherein the first object includes a protruding portion after the step of letting the thermoplastic material resolidify, the protruding portion at least partly penetrates the region of low density.

A method of making laminate foam material is provided. The laminate foam material includes a layer of non-foam material sandwiched between two layers of foam material. The non-foam material is bonded to the foam material, such as with a bonding agent and/or by heating respective surfaces of the foam material until the surface softens or melts. When a heating process is utilized, the non-foam material is pressed against the softened or melted foam material. As the foam material begins to cool, the non-foam material becomes bonded to the foam material. The non-foam material is narrower than the foam material and is positioned relative to the foam material such that the edges of the non-foam material are concealed by the foam material. Foam products, such as foam mats, can be formed from the laminate foam material by cutting across the width of the foam material.

A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.

A structural member including a lightweight core, one or more skins, and a crosslinking nanolayer interposed therebetween that results in significant mechanical strength in the structure. The core is a polymer of reduced density by way of included voids, such as an open or closed cell foam, honeycomb, or corrugated structure. The core polymer has a lower density and may have a higher softening or melting temperature than the polymer skin materials. The core may be discontinuous at the interface with the skin such that only a small percentage of the core surface is actually in contact with the skin compared to the overall area of the interface. The skin may be a thermoplastic layer that attaches to the core material. The skin may be a composite material including non-thermoplastic reinforcements. The crosslinking nanolayer is covalently bonded to the surface of the core material and provides molecular compatibility with the skin material.

A method for manufacturing a structural element of a wind turbine blade including forming of at least one injection hole in at least one laminate provided on a top side of a core material of a first portion and a second portion of the structural element and a bottom side of a core material of the first portion and the second portion, so that the at least one injection hole is fluidically connected to the cavity. Further, injecting adhesive through the injection hole into the cavity, curing the adhesive injected into the cavity and thereby forming a joint between an end of the core material of the first portion and an end of the core material of the second portion. Further, a method for manufacturing a wind turbine blade and the structural element, the wind turbine blade is also provided.

A computer-implemented method for dividing a virtual three-dimensional overall model of a body into at least two virtual partial models, includes: Creating a virtual separating surface for the overall model of the body, which has a three-dimensional cell-conforming shape; Creating the overall model of the body with a lattice structure formed from a plurality of cells; and Dividing the overall model along the cell-conforming separating surface into two partial models, so that when the overall model is divided, common struts of the lattice structure, which are each part of at least one cell of one partial model and part of at least one adjacent cell of the other partial model are divided by means of the cell-conforming separating surface in such a way that the corresponding cells remain closed.

A method for producing a composite body from at least two partial bodies, at least one of the partial bodies being produced in an additive manufacturing process, includes exposing the at least two partial bodies to a solvent atmosphere, so that one surface of the partial body is smoothed. The at least two partial bodies are placed in the chamber in such a way that they touch at least one joining surface and that the solvent atmosphere creates a material connection between the at least two partial bodies on the at least one joining surface.