An induction welding system includes a first gantry, a second gantry, and a support structure. The first gantry includes a first frame and a first plurality of trunks. The first plurality of trunks defines a first curved inner support surface of the first gantry. The first curved inner support surface has a first curvature geometry. The second gantry includes a second frame and a second plurality of trunks. The second plurality of trunks defines a second curved inner support surface of the second gantry. The second curved inner support surface has a second curvature geometry which is different than the first curvature geometry. The support structure includes at least one tooling member defining a curved outer support surface of the support structure. The support structure is longitudinally moveable relative to the first gantry and the second gantry.

A method of directly joining a polymer to a metal along a joint interface through the formation of C—O—M chemical bonds, where M represents an element in the metal to be joined. The method includes heating the metal to a predetermined temperature above a glass transition temperature of the polymer and less than a flash ignition temperature of the polymer and less than a metal melting temperature of the metal; and applying force to the joint interface of the metal and the polymer to generate intimate atomic contact between the metal and the polymer to create C—O—M chemical bonds between the metal and the polymer.

A fiber-reinforced composite laminate for use in electromagnetic welding of molded parts of said laminates. The laminate has a plurality of structural layers, each formed of electrically conductive fibers embedded in a thermoplastic matrix. Eddy currents may be induced in the electrically conductive fibers by an electrical conductor that generates an electromagnetic field. The structural layers include a first, a second and, optionally, a third pair of two adjacently positioned structural layers. The first pair has an intermediate layer which allows eddy currents to flow between the two structural layers of the first pair. The second pair has an intermediate layer which prevents eddy currents from flowing between the two structural layers of the second pair. The optional third pair does not have an intermediate layer. The laminate shows efficient heating by an electromagnetic field.

An apparatus for thermally joining thermoplastic fiber composite components includes a pressurization arrangement for jointly covering, at least in a region of a joining zone, thermoplastic fiber composite components to be joined and applying pressure to the thermoplastic fiber composite components to press the thermoplastic fiber composite components against one another, at least in the joining zone, the pressurization arrangement being flexible, at least in some section or sections. A welding device is configured for welding the fiber composite components in the joining zone during pressurization. The pressurization arrangement and welding device are configured to weld the thermoplastic fiber composite components in a pressurized state in the joining zone. The pressurization arrangement is configured to maintain pressurization independently of the welding device until the joining zone solidifies. A cover is also disclosed for a pressurization device for thermally joining thermoplastic fiber composite components.

A stabilizer manufacturing apparatus for manufacturing a stabilizer to which rubber bushes are heat-bonded is provided with a curing furnace in which high-frequency induction heating is performed, a conveyor for conveying the stabilizer in a conveying direction through the curing furnace, the rubber bushes being pressure-bonded to bonding locations on the stabilizer on which an adhesive layer is formed, power supply devices for supplying power to coils used in the high-frequency induction heating, and coils for generating a magnetic field in portions to be heated of the stabilizer near the bonding locations and for heating the portions to be heated; the coils being separated by a predetermined distance from the portions to be heated of a predetermined number of stabilizers conveyed in the conveying direction.

Aspects of the disclosure relate to manufacturing a balloon envelope for use in a stratospheric balloon system. For instance, a stream of polyethylene mixture us extruded. through an extruder in order to orient molecules of polymer chains of polyethylene and to provide an oriented film. The oriented film is passed through an electron beam and thereby crosslinking the polymer chains to provide a cross-linked film. The cross-linked film is heat sealed to form the balloon envelope

A technique for stable, high-speed treatment of reinforcement fiber. In a state where a unidirectional fiber bundle is held between a supporting surface of a support and a pressing surface of a resonator ultrasonically vibrating in a pressing direction perpendicular to the supporting surface, a pressed part of the unidirectional fiber bundle pressed by the pressing surface is moved in a longitudinal direction of the unidirectional fiber bundle. By doing so, the unidirectional fiber bundle can be stably treated at high speed when the unidirectional fiber bundle is opened or impregnated with a resin.

To provide a balloon catheter and an apparatus and method for manufacturing the balloon catheter, whereby the degree of welding can be appropriately adjusted and the balloon catheter can be formed so as to have a desired surface profile suitable for various uses including medical use. With a shaft 14 inserted through a catheter tube 30a inserted into an end portion 28b of a balloon and also with a pressure tube 32a fitted around a welding section where the end portion 28b of the balloon 28 is lapped over the catheter tube 30a, the shaft 14 is heated by emitting laser light from a laser radiation unit 8 to the welding section while the shaft 14 is rotated by a chuck, to weld the welding section.

A protective wrap material enclosing a stack of cut sheets of paper is folded so that overlapping flaps of the wrap material cover opposite ends of the stack. The overlapping flaps are secured and sealed together only at selected areas that comprise a minor portion of the overlapped flaps, wherein the sealed areas have sufficient burst strength to avoid inadvertent opening of the wrap but at the same time are relatively easy to separate when it is desired to open the wrap to gain access to the cut sheets of paper. In a preferred embodiment the wrap material is heat sealable, and a modified heat plate for applying heat only to the selected areas has a grooved front surface defining heat focusing bars that concentrate heat sufficient to fuse the wrap material only in the selected areas.

An applicator for dispensing seaming adhesive onto the edges of pieces of adjacent floor-covering material is provided. The applicator tip can include, from top to bottom, a leg portion, a relatively narrow ankle portion and a foot portion. The body can connect with a seaming adhesive dispensing device to allow seaming adhesive to flow into a passageway in the body. The ankle portion includes an orifice extending through the applicator tip from side-to-side and intersects with the passageway so that seaming adhesive can flow through the orifice. The foot portion includes a pair of opposing wedges extending sideways from the body. The applicator tip can be drawn along a line of abutment between adjacent pieces of floor-covering material. The ankle portion can further include a glue channel that directs the edges of the floor-covering material towards the orifice so that seaming adhesive can be dispensed along the edges and along the bottom surfaces of the edges.