A ultrasonic welding method of joining dissimilar-material workpieces, such as sheet materials, and the joined components formed thereby. The method includes applying ultrasonic energy to a thermoplastic piece to fill a hole of a dissimilar piece to form a weld point that is made up with polymer from the thermoplastic piece. In general, the geometry of the thermoplastic piece is not altered during the process. The dissimilar piece generally has a higher melting temperate and can be metal, thermoset polymers, or other thermoplastic material. The welded pieces can be arranged in a lap, laminate, or double lap configuration. In some embodiments, the hole of the dissimilar sheet material includes undercut features that improve the mechanical interlock between the dissimilar pieces. In some embodiments, the weld point has a mushroom cap to improve mechanical interlock.

The method of metal-thermoplastic resin direct bonding is characterized by comprising a first step for irradiating a surface of the metal material with a pulse laser under an oxidizing atmosphere to form a surface modification region, a second step for causing the thermoplastic resin material to abut against the surface modification region to form a bonding interface, and a third step for heating up the bonding interface by laser irradiation to achieve bonding, the first step including forming metal oxide particle clusters obtained when metal oxide particles having a particle diameter of 5-500 nm to be continuously bonded at the surface modification region, so that the maximum height (Sz) of a surface of the metal oxide particle clusters is 50 nm-3 .Math.m.

The present invention provides, in various embodiments, a rotary-type machine (M) for continuously sealing individual foil bags (B) by way of ultrasonic welding between an anvil (6) and a sonotrode (5) in at least one welding station (S) of a carousel (1), where each foil bag (B) can be positioned by way of holders (11). In some embodiments, the rotary-type machine (M) comprises at least one welding station (S) composed of a sonotrode (5) being located stationary at least relative to the direction of circulation (8) and anvils (6) which with intermediate spacings (7) rotate past said sonotrode (5) successively in the direction of circulation (8) of the carousel (1). According to the invention, the foil bags (B) are sealed at the stationary sonotrode (5) when the anvils (6) equipped with the foil bags (B) are rotated past.

A sonic label welding device for welding multiple labels together using ultrasonic welding is disclosed. The sonic label welding device comprises a digital controls main menu screen which includes touch screen buttons that are utilized to go to specific screens to program the device to perform in a certain manner. For example, a user can press the cut to length button if wanting to cut a label to a specific length, or the label weld count button to specify the number of labels being sonically welded. Further, the sonic label welding device comprises a head for allowing multiple labels to be assembled under pressure and an anvil for directing the high frequency vibrations. A method of manufacturing a multi-layer care label is also disclosed.

Provided is a cladding composition which contains metal powder, a binder, and an organic solvent in a case of bonding a metal base material and a resin member to each other. Further, provided is a method for producing a metal/resin bonded member, including a step of coating at least a portion of a metal base material with the cladding composition; a step of irradiating the coated portion of the metal base material which has been coated with the cladding composition, with a laser; a step of disposing the resin member on the laser irradiation portion of the metal base material; and a step of heating an interface between the laser irradiation portion and the resin member so that the metal base material and the resin member are bonded to each other.

A patterned thermoplastic elastomer (TPE) film for fabricating a liquid-filled blister, has a blister-sized cavity in fluid communication with a microfluidic channel via a gating region. The gating region is defined by a relief pattern that has at least one of the following: at least 5 separate compartments defined by respective recesses in the first side, each of the recesses bounded by walls that separate the compartments from each other, the recess, or the channel; at least 5 walls defined by the patterning of the first side, the walls separating a plurality of compartments from each other, the recess, or the channel, wherein the walls have a mean thickness that is less than a mean height, and each pair of walls has a mean separation greater than twice the mean thickness; an array of separate compartments bounded by walls defined by the patterning of the first side that collectively define a polygonal regular planar tiling with at least 50% of the surface area of the gating region being open spaces; and a focusing region in fluid communication with the cavity, and a seal region having at least one wall defined by patterning of the film, wherein the at least one wall separates the focusing region from the seal region, and a shape of the at least one wall tapers the focusing region towards the seal region.

A flow sensor includes an auxiliary channel having an opening into which a fluid to be measured is taken; a sensor element that measures the flow of the fluid to be measured; a housing that accommodates electronic parts; and a resin cover. The flow sensor is configured such that junctions of the housing and the cover are formed in locations where first target weld portions, which are formed so that the circuit chamber is surrounded, face each other and second target weld portions, which are disposed for additional reinforcement of the joints, face each other on a bonding face of the housing and a bonding face of the cover with a step being provided. The positioning of the housing and the cover is determined, and the first target weld portions are welded to each other and second target weld portions are welded to each other by way of laser radiation.

A flow rate sensor includes: a housing made from a resin material and having a bottom base portion and a side wall, at least one surface side of the housing being open; a cover made from a resin material, covering the one surface side of the housing, welded to an upper surface of the side wall of the housing, and defining, with the bottom base portion and the side wall of the housing, an auxiliary passage within which a gas to be measured flows that is taken in from a main passage; and a flow rate detection unit disposed within the auxiliary passage. A protruding portion for height control is provided to one of the housing and the cover at least in a vicinity of the side wall around the flow rate detection unit so as to suppress sinking in of the cover during welding.

A method for making a gas-tight container (1) in elastomeric material comprises: providing two or more separate elastomeric portions (2, 3), cleaning and/or roughening the gluing surfaces (6) of the gluing edges (5), applying an adhesive (7) onto the previously cleaned, degreased and/or roughened gluing surfaces (6), assembling the portions (2, 3) to form the container (1) and inserting between the gluing surfaces (6) a raw elastomeric tape (8) not yet cured, applying a cold pressure on the overlapped gluing edges (5), heating the overlapped gluing edges (5) to thermally activate the curing of the raw tape (8), cooling the gluing areas.

A method for manufacturing a metal-resin joint 30 according to the present disclosure is a method for manufacturing the metal-resin joint 30 in which a synthetic resin member 10 made of thermoplastic resin and a metal member 20 made of metal are bonded to each other, the method including: a first process of exposing a surface 12 of the synthetic resin member 10 molded into a predetermined shape, to air heated to a first temperature T1 equal to or higher than a deflection temperature under load Tf of the thermoplastic resin when a load of 1.8 MPa is applied; and a second process of bonding the surface 12 of the synthetic resin member 10 and a surface 22 of the metal member 20 to each other. Accordingly, it is possible to improve the bonding strength between the metal member 20 and the synthetic resin member 10.