A sealing apparatus 200 for sealing together two film portions 202, 204 may include a heating element 206 positioned in relation to a pair of nip pressure devices 208, 210 for creating a seal 311 between the two film portions 202, 204 and trimming the two film portions 202, 204 at the created seal. A controller 214 is connected to the heating element 206 and is for connection to a power source for applying a variable amount of power to the heating element 206. The amount of power varies based on at least a speed of the two film portions 202, 204 passing the heating element 206.

A computer implemented method comprises the steps of: providing a user interface to a computer terminal; providing a welding machine interface (252) to a welding machine (22; 31) which is equipped with a set of sensors having a power supply sensor (221; 311) configured to sense a power supplied by the welding machine (22; 31) to set a connector to an object in runtime; obtaining a threshold performance metric data signal representing threshold product performance metric predefined via the user interface; obtaining a power supply data signal from the welding machine (22; 31) via the welding machine interface (252), which power supply data signal represents the sensed power supplied by the welding machine (22; 31) to set the connector to the object; applying a machine learning model to the power represented by the obtained power supply data signal such that the machine learning model calculates a model product performance metric, wherein the machine learning model is specifically pre trained with training power sensed by the power supply sensor (221; 311) of the set of sensors of the welding machine (22; 31) and measured product performance metrics; comparing the calculated model product performance metric to the threshold product performance metric represented by the threshold performance metric data signal; and generating a non-consistency data signal when the calculated product performance metric does not comply with the threshold product performance metric.

A welding station for an installation for manufacturing packages with pads, the welding station including a plurality of longitudinal welding heads. Each welding head is configured to weld to one another two superposed sheets as said sheets advance in a first direction and may include a welder to apply heat on an action area. Each welding head has a main body, a first traction belt wound in the main body and a second traction belt wound to said main body, parallel to the first traction belt and separated from the first traction belt by a separation gap in a second direction which is transverse to the first direction. The action area is arranged in said separation gap, between both traction belts. Each of the longitudinal welding heads is configured to be able to be moved along the second direction.

Disclosed is an automated method (54) which includes directing rays from a source (34) to a tube (38) disposed between relatively movable first and second sealing plates (20, 32), capturing an image (70) of at least a portion of the tube (38) by an image capturing device (26), and transferring the captured image (70) to a processing device (24). The method (54) also includes determining a plurality of 26 tube parameters by the processing device (24) based on the captured image (70), using an image processing technique and determining a plurality of sealing parameters from a database (44) by the processing device (24) based on the determined plurality of tube parameters. Additionally, the method (54) includes controlling the drive unit (22) and a heater (36) by the processing device (24) influenced by the determined plurality of sealing parameters, to respectively compress the tube (36)and perform heat sealing of the tube (38).

A machine for the production of a stand up pouch from a web includes a film feed which moves the web at continuously at a constant speed through a punching station, a folding station, and a welding station. The welding station includes a pair of seal bars which are driven by a server motor at a speed equal to a speed of the web during the welding. The punch station includes at least one electromagnetic punch.

Disclosed is an automated method (54) which includes directing rays from a source (34) to a tube (38) disposed between relatively movable first and second sealing plates (20, 32), capturing an image (70) of at least a portion of the tube (38) by an image capturing device (26), and transferring the captured image (70) to a processing device (24). The method (54) also includes determining a plurality of tube parameters by the processing device (24) based on the captured image (70), using an image processing technique and determining a plurality of sealing parameters from a database (44) by the processing device (24) based on the determined plurality of tube parameters. Additionally, the method (54) includes controlling the drive unit (22) and a heater (36) by the processing device (24) influenced by the determined plurality of sealing parameters, to respectively compress the tube (36) and perform heat sealing of the tube (38).

A welding station for an installation for manufacturing packages with pads, the welding station including a plurality of longitudinal welding heads. Each welding head is configured to weld to one another two superposed sheets as said sheets advance in a first direction and may include a welder to apply heat on an action area. Each welding head has a main body, a first traction belt wound in the main body and a second traction belt wound to said main body, parallel to the first traction belt and separated from the first traction belt by a separation gap in a second direction which is transverse to the first direction. The action area is arranged in said separation gap, between both traction belts. Each of the longitudinal welding heads is configured to be able to be moved along the second direction.

A method is provided for controlling an induction welding operation. The method includes sweeping electrical current through an induction welding coil at an initial position of the induction welding coil along a weld path of a material; monitoring a response of the material to the swept electrical current using at least one electromagnetic field (EMF) sensor; calibrating an electrical current value for the induction welding operation using the monitored response; and performing the induction welding operation along the weld path using the calibrated electrical current value.

A heat seal between a plastic bag and a plastic sheet is used to provide a more secure and reliable seal to define a modified atmosphere for a pallet of perishables. The heat seal reduces atmosphere failures and aids in providing a more consistent atmosphere in the pallet bag system thus reducing the number of pallets that have an out of specification atmosphere. The heat seal may be created with a heating sealing apparatuses that is part of a system used to load and seal a load of containers of perishables onto a pallet. The heat sealing apparatus uses two heated rollers coupled to a rotating arm to contact and heat seal a plastic bag to a plastic seal that enclose a palletized load of perishables that are rotated on a turntable.

An automatic bonding apparatus and a method for thermally induced seam bonding of weldable and/or gluable flat flexible material layers with each other which are each configured as a material web, material band and/or material piece and arranged so that they overlap at least partially wherein the bonding is performed by an electrically controlled contact heating arrangement through a heating wedge welding method. A temperature and/or a power of the heating wedge which is formed by a thin folded steel sheet blank is controlled as a function of a relative velocity between the material layers and the automatic bonding apparatus. This is performed so that a thermal energy that is transferred from the heating wedge to the material layers to be glued is kept constant. For this purpose the relative velocity is detected and the power of the heating wedge is automatically adjusted when the relative velocity changes.