An ultrasonic welding system includes a motion control system that is coupled to and that causes controlled movement of an ultrasonic welding stack, in accordance with control inputs that are based on one or more control signals that are received from one or more sensors. The motion control system initiates a welding operation, subsequent to which an initial motion delay occurs until a predetermined condition is satisfied. Subsequently, in response to the predetermined condition being satisfied, the ultrasonic welding stack is caused to move in accordance with a weld profile. Subsequently, in response to an occurrence of a predetermined delay initiating condition, the ultrasonic welding stack is caused to stop motion and to maintain a stationary position. Subsequently, in response to an occurrence of a predetermined delay terminating condition, motion of the ultrasonic welding stack is resumed in accordance with the weld profile.

Various device embodiments perform a sealing operation on a moving web, and comprise, among other things a plate assembly with an air cylinder assembly. The air cylinder assembly comprises a mount, a back plate, at least one air cylinder positioned between the mount and the back plate. The first plate assembly further includes a linear servo motor for linearly moving the air cylinder assembly with respect to the first base, and a first tooling plate with a sealing surface area. The first tooling plate coupled to the back plate.

A method and apparatus for sealing films. In one embodiment the sealing device comprises a horn and an anvil. The film has a standard portion and an increased portion. Increased energy is applied to the film in the increased portion compared to the energy applied to the standard portion. Such a method allows for sealing of varying number of layers.

A machine for the production of a stand up pouch from a web includes a film feed which moves the web at continuously at a constant speed through a punching station, a folding station, and a welding station. The welding station includes a pair of seal bars which are driven by a server motor at a speed equal to a speed of the web during the welding. The punch station includes at least one electromagnetic punch.