A method of applying protective sheeting of polymer material to a pipeline, such as on a J-lay rig, includes the steps of driving a carriage along an annular path about the pipeline; extruding and simultaneously winding the protective sheeting about the pipeline via an end extrusion die fitted to the carriage; compressing the protective sheeting on the pipeline, directly downstream from the end extrusion die, so the protective sheeting adheres to the pipeline; and controlling the drive, extrusion, and compression steps so that the time lapse between expulsion of a cross section of protective sheeting from the end extrusion die and compression of the same cross section of protective sheeting is less than one second.

Provided among other things is a method of affixing a small, single chip to a plastic item, the chip having a top surface having length and width dimensions, and having a height, the method comprising: (1) vacuum adhering a top-oriented surface of the chip to a probe of outer dimensions comparable to or smaller than those of the length and width; (2) conveying heat to the chip via the probe such that a bottom-oriented surface of the chip is sufficiently hot to melt the plastic; (3) applying via the probe the chip to the plastic such that the chip embeds in the plastic; and (4) releasing the chip from the probe, wherein the largest of the length and width is about 500 microns or less, and height is no more than about the smallest of length and width.

A method of controlling an inductive heating circuit, having a varying load, to seal a packaging material is provided. The method comprises generating AC power of at least two frequencies on at least one inductor in the inductive heating circuit; determining the resulting phase shift in the inductive heating circuit from the current generated at the at least two frequencies; determining the impedance of the inductive heating circuit for each of the at least two frequencies; determining a load characteristics of the inductive heating circuit based on the relationship between the determined impedance and the determined phase shift; determining an impedance operating range; and selecting an AC output frequency for an induction power generator based on the load characteristics which results in the least amount of phase shift from a set ideal value and which is associated with an impedance that is within the impedance operating range.

A longitudinal sealer includes a housing, an arm, and a heating element. The housing is configured to be installed in a foam-in-bag system. The arm is movably coupled to the housing. The heating element has a leading edge exposed through an exterior surface of the arm. A position of the arm with respect to the housing is controllable so that the arm is movable between a first location where the leading edge of the heating element is not in contact with a film in a film path of the foam-in-bag system and a second location where the leading edge of the heating element is in contact with the film in the film path of the foam-in-bag system.

A system for checking a package body with an image is capable of automatically judging good or bad product of manufactured package bodies and automatically performing change of production conditions in a filling and packaging machine, and includes a filling and packaging machine, an image data judgement system, a storage device and an image data analysis system, wherein the image data judgement system is provided with an imaging device for shooting a package body, a storage unit for storing judgement condition on good or bad package body, a judgement unit for judging good or bad package body and an image data transmission unit for transmitting the image data shot by the imaging device to the storage device, and the image data analysis system is provided with an image data acquisition unit for acquiring image data and so on judged as a bad product in the judgement unit from the storage device.

A method for fusing thermoplastic composite structures includes placing a substructure on an inner surface of a skin that is laid up on a shaping surface of a tool configured to maintain the shape of an outer mold line. The method further includes applying at least one insulation layer over a flange of the substructure and over exposed portions of the inner surface of the skin not in contact with the substructure, and applying a vacuum bag to at least partly enclose the skin and the substructure. The method yet still further includes applying heat to the shaping surface to fuse the substructure to the skin such that the skin exceeds its melting point and at least a portion of a raised segment of the substructure does not exceed its melting point.

A method of reinforcing a support mat includes at least one extruder applying at least a first stream of weld-forming material over at least one seam formed between upper and lower, interconnected, at least partially overlapping, panels on the top of the mat and at least one automated extruder applying at least a second stream of weld-forming material over at least one seam formed between the panels on the bottom of the mat.

A method for fusing thermoplastic composite structures includes placing a substructure on an inner surface of a skin that is laid up on a shaping surface of a tool configured to maintain the shape of an outer mold line. The method further includes applying at least one insulation layer over a flange of the substructure and over exposed portions of the inner surface of the skin not in contact with the substructure, and applying a vacuum bag to at least partly enclose the skin and the substructure. The method yet still further includes applying heat to the shaping surface to fuse the substructure to the skin such that the skin exceeds its melting point and at least a portion of a raised segment of the substructure does not exceed its melting point.

An article of manufacture comprises a strip that extends along and is centered on a virtual curvilinear path, comprising an arc, having an arc length and a radius. A ratio of the strip-width to the radius is greater than or equal to 0.003. The arc length is equal to or greater than a product of the radius and /64. Within each of discrete strip-regions of the strip, one of the unidirectional reinforcement fibers that is closest to the first longitudinal strip-edge is more buckled than another one of the unidirectional reinforcement fibers that is closest to the second longitudinal strip-edge. Ones of the unidirectional reinforcement fibers that are buckled are parallel to a smallest one of virtual surfaces, joining the first longitudinal strip-edge and the second longitudinal strip-edge.

A method for joining primary and secondary members includes providing a primary member, a secondary member and a heating element which is joined to one of the primary and secondary members. The heating element includes an electrically insulating matrix material and an electrically conductive reinforcing element extending through the matrix material. The method further includes bringing the other of the primary and secondary members and the heating element into engagement and controlling a flow of electrical current in the reinforcing element so as to resistively heat and fuse at least some of the matrix material of the heating element with a matrix material of the other of the primary and secondary members. The method may be used to join a primary member such as a composite tubular and a secondary member such as a component for terminating the composite tubular.