A method of printing a three-dimensional color object having a contoured surface onto a substrate includes printing color ink layers and structural ink layers. A color ink layer is printed onto the substrate. Structural ink layers are printed onto the color ink layer to build the three-dimensional shape of the object. The contoured surface is formed from varying the heights of pixel columns in the printing information. The heights of the pixel columns may be varied by printing different numbers of layers in adjacent columns or by printing the same number of layers in adjacent columns where some pixels in a column have different thicknesses than other pixels in the column.

A system for forming a structural member which includes a first collimated light source and a reservoir containing a volume of photo-monomer resin wherein the first collimated light source is positioned spaced apart from the photo-monomer resin. The system further includes a first face sheet structure defining at least one bore which extends through the first face sheet structure wherein a portion of the first face sheet structure is positioned under a surface of the volume of photo-monomer resin such that photo-monomer resin is positioned within the bore.

A method and system are disclosed. A method of printing onto a base having an upper surface spaced from a lower surface by a base thickness includes dispensing a yarn from a nozzle of a printing system and selectively attaching the yarn to a first attachment region. The step of dispensing the yarn includes dispensing a heat-moldable material and a melt-resistant material. The step of selectively attaching the yarn to the first attachment region includes moving the nozzle into the first attachment region. The step of moving the nozzle into the first attachment region reduces the base thickness by a prodding distance. The heat-moldable material bonds to the first attachment region.

Dunnage may be applied to surfaces of items by nozzles coupled to one or more robotic arms that may be operated in six degrees of freedom within three-dimensional space. The dunnage is applied in substantially hollow pieces or sections by one or more 3D printing processes, e.g., by deposition. Such pieces or sections may be applied in one or more series or patterns along surfaces of an item prior to enveloping the item in one or more wraps or covers, or depositing the item in one or more containers. Various characteristics of the dunnage, such as materials from which the dunnage is formed, diameters or thicknesses of the dunnage, the series or patterns in which the dunnage is applied to the surface of the item, or any other factors may be selected based on one or more attributes of the items, such as dimensions or shipping and handling instructions.

Aspects of the disclosure relate to methods and systems for producing a preferably strand-like extrudate.

Disclosed are a method for producing a laminate including a step of laminating a resin impregnated fiber reinforced composition layer on a metal member, wherein the method includes a step of forming a resin coating on the metal member and a step of laminating a resin impregnated fiber reinforced composition layer containing a resin impregnated fiber reinforced composition containing (I) 20 to 80% by mass of a polymer having a melting point and/or a glass transition temperature of 50 to 300° C., and (C) 20 to 80% by mass of a reinforcing fiber
(provided that the sum of the component (I) and the component (C) is taken as 100% by mass) via the above resin coating; and a laminate obtained by the method.

A method for manufacturing a rotor blade panel of a wind turbine includes placing a mold of the rotor blade panel relative to a computer numeric control (CNC) device. The method also includes forming one or more fiber-reinforced outer skins in the mold. The method also includes printing and depositing, via the CNC device, printing and depositing, via the CNC device, a plurality of rib members that intersect to form at least one three-dimensional (3-D) reinforcement grid structure onto an inner surface of the one or more fiber-reinforced outer skins before the one or more fiber-reinforced outer skins have cooled from forming. Further, the grid structure bonds to the fiber-reinforced outer skin(s) as the structure is deposited. In addition, the plurality of rib members include, at least, a first rib member extending in a first direction and a second rib member extending in a different, second direction. Moreover, the first rib member has a varying height along a length thereof.

A repair patch for a composite material adapted to repair a portion to be repaired of the composite material, the repair patch including: a patch body including a bonding surface to be bonded to the portion to be repaired; and an expected margin disposed at an opposite side to the bonding surface in a thickness direction of the patch body, and being debondable from the patch body. The bonding surface includes an inclined surface inclined outward from the patch body toward the expected margin in the thickness direction of the patch body, and the inclined surface is formed to extend from the patch body onto the expected margin.

The invention relates to a method (100) for producing an image structure (12) according to an image specification (20), in particular for a letterpress process and/or intaglio printing process, characterized in that the following steps are carried out: a) providing a base (10) for receiving the image structure (12), b) producing an image structure (12) on the base (10) so that an image layer (11) is formed on the base (10) by means of the image structure (12).

A device (10) comprising a carrier material (14) and a matrix material (12) deposited onto the carrier material in a pattern that leaves a predetermined amount of space (18) between each deposition of matrix material.