B29C70/885

Composite structure and manufacturing method thereof

There is provided a composite structure, comprising a base member(s) made of metallic material, and a reinforcement member(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, wherein at least one slit is formed on the reinforcement member(s) so as to extend in an orientation direction of the reinforcement fibers.

Conductive radius filler system and method

There is provided a conductive radius filler system and method. The system has a composite assembly with one or more composite structures having one or more radius filler regions. The system further has one or more conductive radius fillers filling the one or more radius filler regions. Each of the conductive radius fillers has a conductive element of electrically conductive material. The system further has one or more conductive radius filler connections connecting the conductive radius fillers to one of, a fastener system, a fuel tank system, and a current generating system, to form one or more current handling systems of the system. The one or more current handling systems provide one of, edge glow mitigation of edge glow as a secondary effect of lightning strikes, electrostatic discharge mitigation of electrostatic discharge caused by refueling electrification and fuel slosh, and current return handling to provide a minimized dedicated conductive system.

Metal and composite leading edge assemblies

Various components and methods related to a leading edge assembly are disclosed. The leading edge assembly can include an outer strike shell and a foam core. The foam core can be located inside the outer strike shell. The leading edge assembly can include a heating element with a plurality of sensors and wires. A method of manufacturing a leading edge assembly can include forming a composite layer, applying a metallic layer to the composite layer, installing an electronic device, and inserting a foam core into a cavity bounded by the composite layer and/or the electronic device.

Wind turbine blade having a root region with elongated fastening members provided with metal fibres

A wind turbine blade for a wind turbine is a shell structure of a fibre-reinforced composite and comprises a root region and an airfoil region. The root region has ring-shaped cross section and comprises a plurality of elongated bushings 7 with an inner thread 22 and embedded interspaced in the fibre-reinforced polymer so as to substantially follow the circumference of the root region and allow access from the outside to the inner threads. Each fastening member 7 is provided with a notch 60 in the periphery 11 thereof. A rod-shaped locking element 61 passes through the notch 60 in engagement therewith. The locking element 61 is fixedly and tightly fitting arranged in a through-going circular bore 65 extending through the wall of the root region.

Method For Producing A Composite Component

A method for producing a component from a fibre-reinforced plastic includes the steps of providing a moulding tool having a tool surface, positioning a first layer of a textile semifinished product comprising dry fibres on the tool surface, arranging a second layer of an electrically conductive, resin-permeable grid on the first layer, arranging an uppermost arrangement of layers, sealing the arrangement of layers by a closure device to form a mould, introducing resin into the mould for infiltration of all the layers with the resin and curing and removal of the component.

Wind turbine rotor blade element having connection assemblies

A wind turbine rotor blade element includes a connection section with a front face, an inner and an outer surface. A plurality of connection assemblies each have (i) a metal insert with a longitudinal axis, a circumferential outer surface and a joining portion for connecting the rotor blade to a wind turbine rotor hub; and, (ii) a transition material aligned with the metal insert and having a tapering longitudinal section. The longitudinal section has an axial outer surface parallel to the longitudinal axis of the metal insert and an inclined outer surface at an angle with reference to the longitudinal axis. The connection assemblies are embedded in the connection section such that the joining portions of the metal inserts are accessible. The connection assemblies are arranged in an inner row closer to the inner surface of the connection section and an outer row closer to the outer surface thereof.

Pouch forming apparatus

To solve the above problem, a pouch forming apparatus according to an embodiment of the present invention includes: a die in which a forming space is recessed inward from a top surface thereof; a partition wall partitioning the forming space into first and second forming spaces; a stripper disposed above the die and configured to descend to contact the die with the pouch film therebetween to fix the pouch film to be seated on a top surface of the die; and an electromagnetic force generation part disposed above the forming space and configured to generate electromagnetic force and configured to apply the electromagnetic force to the forming space.

METHODS FOR MANUFACTURING AN OUTER SKIN OF A ROTOR BLADE

A method for manufacturing an outer skin of a rotor blade includes forming an outer skin layer of the outer skin from a first combination of at least one of one or more resins or fiber materials. The method also includes forming an inner skin layer of the outer skin from a second combination of at least one of one or more resins or fiber materials. More specifically, the first and second combinations are different. Further, the method includes arranging the outer and inner skin layers together in a stacked configuration. In addition, the method includes joining the outer and inner skin layers together to form the outer skin.

Connecting metal foils/wires and components in 3D printed substrates with wire bonding

A three-dimensional electronic, biological, chemical, thermal management, or electromechanical apparatus and method thereof. One or more layers of a three-dimensional structure are deposited on a substrate. The three-dimensional structure is configured to include one or more internal cavities using, an extrusion-based additive manufacturing system enhanced with a range of secondary embedding processes. The three-dimensional structure includes one or more structural integrated metal objects spanning the one or more of the internal cavities of the three-dimensional structure for enhanced electromagnetic properties and bonded between two or more other metal objects located at the same layer or different layers of the three-dimensional structure.

Method for Manufacturing a Composite Casing for a Turbomachine Compressor
20190105857 · 2019-04-11 · ·

A method for manufacturing a curved composite casing for a turbomachine, notably for a low-pressure compressor of an aircraft turbojet engine, includes the following sequence of steps: (a) draping a preform by automatic placement of carbon fibres on a concave form, referred to as a female form; (b) laying a glass-fibre ply on a convex form, referred to as a male form; (c) transferring the preform onto the convex form, covering the glass-fibre ply on the convex form. Step (b) laying includes a phase () of laying a metal strip and/or an epoxy profile on the convex form, then a phase () of covering the metal strip with the glass-fibre ply.