B29C2073/262

Robotic system for wind turbine airfoil maintenance

An automated wind turbine servicing system that includes a rover, and uses an active electro-mechanical gripping roller system to attach to a horizontally positioned airfoil and navigate along it in order to clean, inspect, service, or otherwise maintain the wind turbine airfoil. An electromechanical compression system adapts to various turbine airfoil profiles. Once secured to the airfoil, the rover activates a drive system that propels the rover along the airfoil as it travels along an upper edge, using wind pressure, the rover wheels' frictional adherence to the airfoil, and gravity to assist in coupling the rover to the airfoil. The rover, which preferably includes a robotic arm, is able to utilize multiple tools to perform various tasks such as inspecting, cleaning, sanding, repairing, painting and laying leading edge protection tape as well as vortex generators on the surface of the airfoil.

Fluoroelastomer erosion coating repair

Disclosed is a method of repairing a rear cone segment erosion coating including removing a portion of an existing fluoroelastomer coating from a rear cone segment to form a repair area; forming a cured replacement erosion coating corresponding to the repair area, wherein the cured replacement erosion coating has a layer of fluoroelastomer and a layer of fibrous reinforcement; preparing the repair area and the cured replacement erosion coating for adhesion; locating the prepared cured replacement erosion coating on the prepared repair area; and adhering the prepared cured replacement erosion coating to the prepared repair area. Also disclosed is a cured replacement erosion coating and a repaired inlet nose cone.

Inflatable device repair kit
11458698 · 2022-10-04 · ·

An inflatable device repair kit may include an openable repair packet having a patch surface, a sandpaper surface and a packet interior between the patch surface and the sandpaper surface. At least one tube repair patch may be detachably adhered to the patch surface of the repair packet. An abrasive sanding texture may be provided on the sandpaper surface of the repair packet. A patch cement may be provided in the packet interior of the repair packet. The abrasive sanding texture on the repair packet may be used to smoothen an exterior surface on an inflatable device wall of an inflatable device at a break in the inflatable device wall. The repair packet may be opened and the patch cement in the packet interior applied to the tube repair patch and the tube repair patch applied to the inflatable device wall over the break to seal the break.

METHOD FOR REPAIRING SURFACE DEFECT WITH A FAST CURING PATCH

A method of repairing a surface defect with a patch is provided. A fibrous substrate is impregnated with a formulation that includes a polyester resin, a crosslinking agent, a solvent, and a particulate filler. The fibrous substrate is contacted with the surface defect. The formulation is exposed to actinic radiation to induce cure of the formulation to form the patch to repair the surface defect. A kit is also provided that includes a bottle containing the formulation. A sheet of fibrous support material is also provided that is adapted to receive the formulation therethrough. Instructions for repairing a surface defect by the aforementioned method are also provided as part of the kit. 3D printing of an article to fit in the surface defect is also disclosed.

Repair of refillable or reusable polymer-based packaging

This disclosure provides economical and effective methods and apparatus for repairing scratches and scuffs on refillable bottle surfaces that minimally contaminates the bottle during the refurbishing process. In one aspect, the method comprises the steps of: a) adding at least one fluid into the polymeric packaging material such as a bottle to form at least a partially filled packaging material; and b) applying at least one heat source to an exterior surface of the at least partially filled packaging material to form a repaired polymeric packaging material. Apparatus and recycling systems that incorporate this method are also disclosed.

Methods of joining and repairing composite components

A first thermoplastic component and a second thermoplastic component including a first joint portion and a second joint portion, respectively, are provided. A least a portion of a surface area of each of the first and second joint portions include a respective first and second mating surface. The first and second mating surfaces of the respective first and second joint portions are positioned in contact with one another. The first and second joint portions are fusion joined. Fusion joining the first and second joint portions forms a fused unitary portion of the first and second thermoplastic components.

Hot Bond Repair of Structures Using Unmanned Aerial Vehicles

Methods and apparatus for performing repair operations using an unmanned aerial vehicle (UAV). A UAV carries a repair patch ensemble containing all repair materials (including a repair patch, a heating blanket and other ensemble materials) in a prepackaged form to the repair area. During flight of the UAV, the repair patch is vacuum adhered to the heating blanket. Vacuum pressure is also used to hold the repair patch ensemble in position on the composite surface of the structure. Then the hot bond process is enacted to bond the repair patch to the repair area. In accordance with one embodiment, the hot bond process involves heating the repair patch to adhesively bond the repair patch while applying vacuum pressure to consolidate the composite material. Then the repair patch is released from the ensemble and residual ensemble materials (heating blanket, bleeder material, and release films) are removed by the UAV.

METHOD FOR BONDING RUBBER AND ADHESIVE FOR BONDING RUBBER
20230405941 · 2023-12-21 · ·

The invention relates to a high-strength and permanently elastic curable adhesive for bonding at least two surfaces, of which at least one surface is a surface of a permanently elastic plastic, wherein the adhesive is an adhesive that cures in at least two different hardening mechanisms, wherein the first hardening mechanism comprises a chemical reaction to form a chemical bond including a sulphur atom, and the second hardening mechanism comprises the formation of crystalline structures from amorphous polymers. The invention also relates to a method for high-strength and permanently elastic bonding of at least two surfaces to one another, of which at least one surface is that of a permanently elastic plastic, by means of such an adhesive, said method comprising the steps of: applying the adhesive to at least a first of the surfaces to be connected, ensuring conditions under which at least the first hardening mechanism of the adhesive can take place, bringing the first surface into contact with the second surface, and ensuring conditions under which the second hardening mechanism of the adhesive can take place.

Method of repairing a composite material

A method of repairing damage to a composite material having a composite substrate and at least one layer of shielding material includes: a) removing damage to the at least one layer of shielding material by creating a hole in the at least one layer of shielding material; b) applying a patch of shielding material in the region of the hole via a resin, wherein a ratio of a resin weight to a weight of the patch of shielding material lies in a range between about 0.45-0.55; and c) curing the resin, wherein an absorptive, consumable material is positioned in contact with the resin during at least a portion of the curing.

Hollow bladder repair process

Disclosed herein is a method of repairing surface damage in an exterior surface of a hollow bladder, made of a cured elastomer. The method comprises placing first strips, made of an uncured elastomer, at least partially within the surface damage in the exterior surface of the hollow bladder in a side-by-side arrangement. The method also comprises sealing the surface damage, the first strips, and a portion of the exterior surface surrounding the surface damage in a vacuum bag. The method further comprises reducing pressure within the vacuum bag relative to outside the vacuum bag. The method additionally comprises while the pressure within the vacuum bag is reduced, heating the first strips from within the vacuum bag to cure the first strips.