B29C2945/76006

METHOD FOR MANUFACTURING FIBER REINFORCED RESIN MOLDED ARTICLE, AND MANUFACTURING DEVICE THEREOF
20210221076 · 2021-07-22 · ·

Provided is a method for manufacturing a fiber reinforced resin molded article capable of effectively suppressing formation of a weld line, and such a manufacturing device thereof. Even with multiple gates (resin inlets), resin is poured from a second gate (second resin inlet) when resin flow is detected at the second gate (second resin inlet), and then the resin poured from a first gate (first resin inlet) and the resin poured from the second gate (second resin inlet) are made smoothly meet.

INJECTION MOLDING OF CROSSLINKING POLYMERS

Non-time dependent measured variables are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity, whereupon a cure profile is commenced.

Three-dimensional modeling method and system

A method for generating a signal indicative for nozzle maintenance, including feeding modeling material through a feed channel of a printhead to a nozzle of the printhead in a three-dimensional modeling system, determining a parameter indicative of a fluid resistance of modeling material within the nozzle. Determining the parameter includes determining a flowrate of the modeling material within the feed channel, determining a pressure exerted on the modeling material within the feed channel and determining a pressure exerted on the modeling material outside the feed channel, determining a pressure difference between the pressure exerted on the modeling material within the feed channel and the pressure exerted on the modeling material outside the feed channel, and calculating the parameter from the determined flow rate and the determined pressure difference. A method and system for three-dimensionally modeling a three-dimensional object using the method for generating a signal indicative for nozzle maintenance.

Method for Controlling a Rate or Force of a Clamp in a Molding System Using One or More Strain Gauges

A method of monitoring and controlling a molding clamping apparatus in an injection molding or other molding process is disclosed. The method includes creating a target strain profile, receiving a deviation limit, receiving a change in strain relating to a mold while it is closing from a first strain gauge, identifying a deviation from a target strain profile based on the output from the first strain gauge, determining that the deviation exceeds the deviation limit, and adjusting the rate or force of clamp movement. The target strain profile may have a first portion relating to a clamp closing process, a second portion relating to a filling process, and a third portion relating to a clamp opening process. The first portion relating to the clamp closing process may include an intermediate portion relating to a coining process having an intermediate clamp force setpoint.

Method for manufacturing magnet embedded core
11038408 · 2021-06-15 · ·

To prevent the creation of unnecessary resin from the resin used for fixing the magnet, a device for manufacturing a magnet embedded core including a magnet embedded in resin filling a magnet insertion hole (104) extending axially in a motor core comprises a resin charging device (80) configured to charge the resin (114) in solid form into the magnet insertion hole (104), a magnet insertion device (90) configured to insert the magnet (110) into the magnet insertion hole (104), and a heating device (70) configured to heat the motor core (101) to melt the resin (114) in solid form received in the magnet insertion hole (104).

Injection molding of crosslinking polymers using strain data

Non-time dependent calculated variables based on measured strain are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure strain at the mold cavity or at another location within the injection molding system, and then calculate at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity, whereupon a cure profile is commenced.

Real time material and velocity control in a molding system

A system includes a cavity, an injection nozzle configured to inject material into the cavity, and a plurality of sensors at sensor locations. Each of the plurality of sensors is configured to measure parameters at one of the sensor locations. The system lacks a strain gauge. The system further includes a controller configured to control a flow rate of the injection of material into the cavity. The controller is configured to receive the measured parameters and compare the received information to predetermined curves. The controller is configured to control the flow rate when the measured parameters deviate from the predetermined curves.

INJECTION DEVICE AND INJECTION CONTROL METHOD
20210268703 · 2021-09-02 · ·

Provided is an injection device and an injection control method which are capable of preventing a drooping phenomenon from an injection nozzle even during high cycle molding, and capable of appropriately plasticizing and molding a resin having poor thermal stability. An injection device (10) of the disclosure includes: an injection cylinder (30) which accumulates a molding material and has an injection nozzle (33) at the front; an injection plunger (31) which is moved backward in the injection cylinder (30); an injection plunger driving device (50, 150) which moves the injection plunger (31) backward; and an injection controller (60, 160). The injection controller (60, 160) retreats the injection plunger (31) by the injection plunger driving device (50, 150) to perform metering in a plastication metering step of metering the molding material supplied into the injection cylinder (30).

SEQUENTIAL INJECTION TO MULTIPLE MOLD CAVITIES
20210268707 · 2021-09-02 ·

An Injection molding apparatus injection molding apparatus (10a) comprising: one or more first downstream channels (166, 166a, 166b) and associated first gates (34, 34a, 34b) that deliver injection fluid (18) to a first cavity (300a) of a mold system (302, 303) and to one or more second downstream channels (168, 168a, 168b) and associated second gates (32, 32a, 32b) that deliver injection fluid to a second cavity (300b) of the mold system (302, 303), the mold system being clamped together under a selected force, the apparatus including a first upstream valve (118) that enables and disables flow of the injection fluid to the first gates (34, 34a, 34b) and a second upstream valve (108) that enables and disables flow of the injection fluid to the one or more second gates (32, 32a, 32b),
the apparatus including a control system (20) adapted to open or enable flow of the injection fluid (18) to the one or more first gates (34, 34a, 34b) at a first selected time and to further instruct the second upstream valve (108) to open or enable flow of the injection fluid (18) to the one or more second gates (32, 32a, 32b) at a second selected time that is delayed relative to the first selected time during the course of an injection cycle.

CONTROL DEVICE AND CONTROL METHOD FOR INJECTION MOLDING MACHINE
20210170657 · 2021-06-10 ·

A control device for an injection molding machine including a cylinder into which a resin is supplied, a nozzle disposed at a distal end of the cylinder, and a screw that moves forward and rearward inside the cylinder, the injection molding machine performing metering of the resin while the resin is being melted inside the cylinder, by causing the screw to be moved rearward to a metering position, so as to keep the resin pressure at a metering pressure, includes a calculation unit configured to calculate a suck back distance or a suck back time period that achieves drawing in of a target volume of the resin inside the nozzle toward the cylinder, and a suck back control unit configured to cause the screw to be sucked back, based on the suck back distance or the suck back time period, after the screw has reached the metering position.