Patent classifications
B29C2945/7604
Graphical interface for injection molding systems
System and method for monitoring system parameters from multiple independent controllers that monitor and control an injection process is a plurality of IMSs, including: establishing a common graphical user interface (common GUI) for viewing system parameters of a tool based injection molding system (IMS), the IMS including a plurality of different local controllers that control different tool based system functions of the IMS and one common graphical user interface (local GUI) with GUI routines specific to the local controllers for set up and monitoring of the respective tool based system function of the respective local controllers.
Systems and methods for normalizing PID control across injection molding machines
In order to reduce oscillations in process variables of an injection molding process, an injection molding machine may be operatively connected to a model database that stores models of injection molding machines and molds. A tuning controller may set initial gain values of a variable-gain proportional-integral-derivative (PID) controller. To set the initial gains, the tuning controller may be configured to obtain, from the model database, a model for a first and second injection molding machines and a model for a mold. The tuning controller may analyze the models to determine a correlation between injection molding machine parameters and mold cycle performance for the mold. Accordingly, the tuning controller may apply the correlation to determine an initial gain value for a least one of the first, second, and third gains of the PID controller. The tuning controller may then set the initial gain values for the PID controller.
Biodegradable and industrially compostable injection molded microcellular flexible foams, and a method of manufacturing the same
A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.
TEMPERATURE SENSOR AND TEMPERATURE MEASUREMENT SYSTEM
Provided are a temperature sensor and a temperature measurement system capable of improving processability and assemblability. The temperature sensor (1) is a temperature sensor configured to measure a temperature of a resin (120) filling a die (110) in a resin molding device (100). The temperature sensor (1) includes a metal sheath (10) having a bottomed tubular shape, a pair of thermocouple element wires (20) accommodated in the metal sheath (10), and an insulator (30) provided around the pair of thermocouple element wires (20) in the metal sheath (10), and the temperature sensor (1) is a grounded sheath thermocouple including a tip as a temperature measuring contact for the resin (120). Further, the temperature sensor (1) further includes a housing (40) covering a periphery of a tip portion of the metal sheath (10), and a tip of the metal sheath (10) has a planar shape.
RESIN MOLDED BODY AND RESIN MOLDED BODY PRODUCTION METHOD
Provided is a resin molded product having excellent scratch resistance. The resin molded product of the present invention is a resin molded product including a methacrylic-based resin composition, in which the methacrylic-based resin composition contains a (meth)acrylic-based polymer (A) and a fatty acid compound (B), and an absorbance ratio P1/P2 of a peak absorbance P1 in a wave number range of 1630 to 1650 cm.sup.−1 to a peak absorbance P2 in a wave number range of 1710 to 1730 cm.sup.−1 on a surface of the resin molded product, measured by a single reflection ATR surface reflection method with an infrared spectrophotometer, is 0.0040 or more.
Sensor
A sensor installed into a mold including a cable insertion member having a fixing portion with a fitting recess is provided. The sensor includes an optical fiber a part of which is bendable, and a fiber holder having a fiber insertion portion through which the optical fiber is inserted and a to-be-fixed portion extending from the fiber insertion portion. Further, the to-be-fixed portion is fixed to the fixing portion while being fitted to the fitting recess.
Method of measuring true shear viscosity profile of molding material in capillary and molding system performing the same
The present disclosure provides a method of measuring a true shear viscosity profile of a molding material in a capillary and a molding system performing the same. The method includes the operations of: determining a setpoint temperature of the molding material before injecting into the capillary; obtaining an initial shear viscosity profile at the setpoint temperature with respect to a shear rate of the molding material; fitting an initial temperature profile with respect to the shear rate according to the initial shear viscosity based on Cross William-Landel-Ferry model; fitting a first shear viscosity profile and a first temperature profile with respect to the shear rate according to the initial temperature profile based on the Cross-WLF model; and setting the first shear viscosity profile as the true shear viscosity profile when a difference between the first temperature profile and the initial temperature profile is not greater than a threshold.
Low-Pressure Molding System
The present invention relates to extrusion molding machines and methods of producing extrusion molded parts and, more particularly, to extrusion molding machines that adjust operating parameters of the extrusion molding machine during an extrusion molding run to account for changes in material properties and pressures of the extrusion material and methods of accounting for changes in extrusion molding material properties during an extrusion molding run and/or compounding of materials.
Injection Molding Apparatus with Insulated Integrated Actuator Electronic Drive
An injection molding apparatus comprising:
An actuator having a driver receiving electrical energy or power from an electrical drive, the electrical drive comprising an interface, the electrical drive being housed within or by and actuator housing or being mounted on or to the housing, the housing and the electrical drive being mounted on, to or in close proximity to the heated manifold, a cooling device disposed between the heated manifold and the housing adapted to substantially isolate or insulate at least the electrical drive from communication with heat emanating from the heated manifold or to heat sink or absorb heat communicated or communicable to the electrical drive from the heated manifold or both.
OPERATING STATE MANAGEMENT DEVICE, OPERATING STATE MANAGEMENT SYSTEM, AND OPERATING STATE MANAGEMENT METHOD
According to one embodiment, an operating state management device includes a first memory, a processor, and a second memory. The first memory is configured to store, in each of a plurality of operating state management target devices, feature patterns of detection states of a plurality of sensors that detect states of individual components in association with operating states. The processor is configured to compare patterns corresponding to actual detection states of the plurality of sensors with the feature patterns stored in the first memory, and determine operating states. The second memory is configured to store the determined operating states in time series.