B29C2945/7604

TEMPERATURE CONTROL DEVICE, TEMPERATURE CONTROL METHOD, AND NON-TRANSITORY COMPUTER-READABLE STORAGE MEDIUM
20210129405 · 2021-05-06 · ·

In a temperature control device, a resin flow channel is formed from a nozzle section and a cylinder section that is connected to the nozzle section and the device controls the temperature of the resin that flows in the resin flow channel. The temperature control device is provided with: a first temperature sensor for detecting the nozzle temperature of the resin flowing through the nozzle section; a first temperature control unit for performing PID control so that the nozzle temperature achieves a first target temperature; multiple second temperature sensors for detecting the cylinder temperature of the resin flowing through the cylinder section; and second temperature control units for performing PID control so that the cylinder temperature achieves a second target temperature. The second temperature control units perform PID control of the cylinder temperature using temperature control information from the first temperature control unit.

PROCEDURE FOR DETERMINING REAL MOLDING FRONTS AND ALIGNING SIMULATIONS
20210107195 · 2021-04-15 ·

A method for determining positions of a real moulding material front during a process to be carried out with a moulding machine, wherein a simulation progression (SV) of a variable characteristic of the process is calculated, positions of a simulated moulding material front are determined from the simulation, the real process is carried out, and at least one measurement progression (MV) of the at least one characteristic variable is measured directly or indirectly, a transformation is chosen, which has at least one parameter (ΔV, kp, V.sub.unknown), the transformation is applied to the at least one simulation progression (SV), with the result that a transformed simulation progression (tSV) is formed, and a parameter value is determined for the parameter (ΔV, kp, V.sub.unknown) such that a deviation between the measurement progression (MV) and the transformed simulation progression (tSV) is minimized according to a predetermined error measure or according to an operator input.

INJECTION MOLDING INFORMATION MANAGEMENT SUPPORT DEVICE AND INJECTION MOLDING MACHINE
20210107194 · 2021-04-15 ·

To easily check a changing trend of machine state data on an injection molding machine during a predetermined period and/or in every predetermined period. An injection molding information management support device for managing machine state data regarding a machine state in operation of an injection molding machine during a predetermined period and/or in every predetermined period includes a machine state data acquisition unit that acquires a machine state data value for each molding cycle in the injection molding machine, and a frequency distribution data recording unit that converts the machine state data value into a preset class data value and records the class data value in a storage unit.

CLAMPING MECHANISM ASSEMBLY
20210107197 · 2021-04-15 ·

The present disclosure provides a clamping assembly in operative connection with a mold of an injection-molding apparatus. The clamping assembly includes a fixed plate, a rear plate, a plurality of tie bars, a movable plate, a driving module, and a temperature adjuster. The rear plate is spaced apart from the fixed plate. The tie bars are interlinked with the fixed plate and the rear plate and provided with a plurality of channels. The movable plate, between the fixed plate and the rear plate, is capable of moving with respect to the fixed plate along the tie bars. The driving module interlinks the rear plate and the movable plate. The temperature adjuster is employed to supply a fluid into the channels to remove heat from the tie bars, thereby preventing non-uniform thermal expansion of the tie bars, and hence preventing the structural wear and flash issues.

Clamping mechanism assembly

The present disclosure provides a clamping assembly in operative connection with a mold of an injection-molding apparatus. The clamping assembly includes a fixed plate, a rear plate, a plurality of tie bars, a movable plate, a driving module, and a temperature adjuster. The rear plate is spaced apart from the fixed plate. The tie bars are interlinked with the fixed plate and the rear plate and provided with a plurality of channels. The movable plate, between the fixed plate and the rear plate, is capable of moving with respect to the fixed plate along the tie bars. The driving module interlinks the rear plate and the movable plate. The temperature adjuster is employed to supply a fluid into the channels to remove heat from the tie bars, thereby preventing non-uniform thermal expansion of the tie bars, and hence preventing the structural wear and flash issues.

Injection-molding apparatuses containing integrally formed thermocouples

Thermocouples and their associated thermocouple junctions can be integrated via freeform fabrication into various parts of injection-molding apparatuses, including the nozzles. Unitary monolithic integration of thermocouples allows thermocouple junctions to be located highly proximate to the locations where temperature monitoring is desired, particularly, near the tips of injection-molding nozzles, which has conventionally been difficult or impossible to achieve. An injection-molding nozzle with one or more integrated thermocouples, a hot-runner manifold with injection-molding nozzles, having integrated thermocouples, monolithically integrated with the manifold as a single part using a freeform fabrication process, and a separately formed injection-molding nozzle having at least one integrated thermocouple and a robust electrical connection are presented according to various aspects of the invention.

HEATING MODULE, METHOD FOR PRODUCING A MOLDED PART AND DEVICE FOR PRODUCING A MOLDED PART
20210086435 · 2021-03-25 ·

A heating module for heating at least one film element. The heating module has two or more heating segments with in each case one or more heating elements for heating a first area of the film element assigned to the respective heating segment, wherein the heating module and/or at least one of the heating segments includes at least one sensor for measuring the state of the heating of the film element.

Controller arrangement for injection molding system

An injection molding apparatus (10) comprising a signal converter (1500) interconnected to a machine controller (MC) of an injection molding machine (IMM) that generates standardized signals (VPS), the signal converter (1500) receiving and converting the standardized signals (VS) to a command signal (MOPCS, PDCVS) that is compatible with a signal receptor or interface of an electrically powered actuator (940e, 941e, 942e) or a signal receptor, interface or driver of a proportional directional control valve (V, V1, V2) that drives a fluid driven actuator (940p, 941p, 942p) to respectively operate the electrically powered actuator (940e, 941e, 942e) or the proportional directional control valve (V, V1, V2) to move in a direction that operates to either begin an injection cycle and to end an injection cycle.

Technology for monitoring an extruder or respectively an injection moulding machine
20210039298 · 2021-02-11 ·

A measurement system for monitoring an extruder or an injection moulding machine in operation, with a measurement device that generates a radar wave signal and emits it in the extruder or in the injection moulding machine, and detects a response signal corresponding to the emitted radar wave signal; and an evaluation device, that determines a run time t, phase shift and/or intensity change I of the radar wave signal on the basis of the detected response signal, and determines at least one operating parameter of the extruder or of the injection moulding machine on the basis of the determined run time t, phase shift and/or intensity change I of the radar wave signal, wherein the operating parameter points to a wear state of the extruder) or of the injection moulding machine. Further, a corresponding method and an extruder and an injection moulding machine with such a measurement system.

Injection molding of crosslinking polymers

Non-time dependent measured variables are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity, whereupon a cure profile is commenced.